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UFD20-1-100000
SKF UFD20-1-100000 Lubrication Fitting Manuals
Manuals and User Guides for SKF UFD20-1-100000 Lubrication Fitting. We have
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SKF UFD20-1-100000 Lubrication Fitting manual available for free PDF download: Assembly Instructions Manual
SKF UFD20-1-100000 Assembly Instructions Manual (130 pages)
Brand:
SKF
| Category:
Lubrication systems
| Size: 4 MB
Table of Contents
EC Declaration of Incorporation
2
Table of Contents
4
Explanation of Symbols and Signs
7
1 Safety Instructions
9
General Safety Instructions
9
General Behavior When Handling the Product
9
Intended Use
10
Foreseeable Misuse
10
Modifications to the Product
11
Inspections Prior to Delivery
11
Referenced Documents
11
Notes on the Rating Plate
11
Note on CE Marking
12
Persons Authorized to Use the Product
12
Operator
12
Qualified Mechanic
12
Qualified Electrician
12
Instruction of Outside Fitters
12
Provision of Personal Protective Gear
13
Operation
13
Emergency Shutdown
13
Transport, Assembly, Maintenance, Malfunction, Repair, Shutdown, Disposal
13
Initial Commissioning, Daily Startup
15
Cleaning
15
Residual Risks
16
2 Lubricants
18
General Information
18
Selection of Lubricants
18
Material Compatibility
19
Aging of Lubricants
19
3 Overview, Functional Description
20
Principle of Minimal Quantity Lubrication
20
Principle of Aerosol Action
20
General Function and Design
20
Main Components of a UFD Minimal Quantity Lubrication System
22
Aerosol Generator
22
Control Unit
23
Communication Interface
24
Flow Sensor
24
Fill Level Indicator and Monitoring
24
Main Air Valve (Compressed Air Connection)
24
Pressure Gauge
25
Fine Filter for Compressed Air
25
Lubricant Drain Valve
25
Safety Valve
25
Design-Specific Components
26
PROFIBUS Communication Interface
26
PROFINET Communication Interface
29
Automatic Filling Pump
32
Automatically Controlled Bypass Valve - Bypass Control
32
System Designs and Type Codes
35
Minimal Quantity Lubrication Systems with One Aerosol Generator
38
Minimal Quantity Lubrication Systems with Two Aerosol Generators
54
4 Technical Data
58
General Technical Data
58
5 Delivery, Returns, Storage
60
Delivery
60
Return Shipment
60
Storage
60
6 Assembly
61
General Information
61
Assembly Location
61
Mechanical Connection
62
Minimum Mounting Dimensions
63
Tightening Torques
63
Assembly Holes
63
Attaching MQL Systems
63
Minimum Installation and Mounting Dimensions
64
MQL UFD10-1-100000 and UFD10-1-101000
64
MQL UFD10-1-200000 and UFD10-1-201000
65
MQL UFD10-1-110000 and UFD10-1-111000
66
MQL UFD10-1-210000 and UFD10-1-211000
67
MQL UFD20-1-100000 and UFD20-1-101000
68
Connection of Aerosol Lines
69
General Notes on the Connection of Aerosol Lines
69
Connection of Aerosol Lines to an MQL System with Bypass Control
72
Connection of Aerosol Lines to an Optional SKF Aerosol Monitor (AM1000)
74
Electrical Connection
75
Connector Pin Assignment on Standard Designs
76
Customer Connectivity for 6.8.2 UFD10-1-1XX000 with PROFIBUS
78
UFD10-1-2XX000 with PROFINET
79
Ufd10-1-20000 / Ufd10-1-201000
80
Ufd10-1-110000 / Ufd10-1-111000
81
Ufd10-1-210000 / Ufd10-1-211000
82
Customer Connectivity with an Optional SKF Aerosol Monitor (AM1000)
83
Pneumatic Connection
84
7 Setup and Fieldbus Configuration on MQL System
85
Adjustment Elements
85
Setting Options Via DIP Switches
86
Fieldbus Configuration
91
Factory Settings
92
8 Communication with Machine Control Unit
94
Implementation in the Fieldbus System on the Machine Control Unit
94
Implementation in a PROFIBUS Network
94
Implementation in a PROFINET Network
95
Process Image of MQL Systems
96
Assignment of Input Bytes (Input Byte 0 and Input Byte 1) - Data from MQL System to Machine
97
Assignment of Input Words
100
Assignment of Output Bytes (Output Byte 0 and Output Byte 1) - Data from Machine to MQL System
102
9 Commissioning/Operation
107
Initial Filling
107
Depressurizing the Aerosol Generator
107
Manual Filling
108
Automatic Filling
108
Commissioning
109
Operation
110
Refilling Lubricant
110
10 Cleaning
111
Cleaning Agents
111
Exterior Cleaning
111
Interior Cleaning
111
Cleaning the Fine Filter for Compressed Air
112
Cleaning the Oil Filter
113
11 Maintenance
114
General
114
Refilling Lubricant in Systems with Manual Lubricant Refill
115
Draining Lubricant
117
12 Malfunctions, Causes, and Remedies
119
Prior to Beginning Troubleshooting
119
Malfunctions and Their Resolution
120
Error with the Use of MQL Systems with Bypass Control
122
Error Notifications Via LED Display
123
Replacing Defective Fuses
125
13 Shutdown, Disposal
126
Temporary Shutdown
126
Extended Shutdown
126
Permanent Shutdown, Disassembly
126
Disposal
126
14 Spare Parts
127
15 Accessories
128
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