SKF KFGL Manuals

SKF KFGL Manuals

Manuals and User Guides for SKF KFGL. We have 3 SKF KFGL manuals available for free PDF download: Assembly Instructions Manual

SKF KFGL Assembly Instructions Manual

SKF KFGL Assembly Instructions Manual (108 pages)

Piston pump aggregate for vehicle lubrication

Brand: SKF | Category: Water Pump | Size: 3 MB

Table of Contents

Pump Unit Ill Level Control Monitoring, Order Code 1 and
2
Table of Contents
3
Explanation of Symbols and Signs
7
Documentation Overview
8
Safety Instructions
8
- Intended Use
  9
- Authorized Personnel
  9
- Electric Shock Hazard
  10
- System Pressure Hazard
  10
- Compressed Air Hazard
  10
- Hydraulic Pressure Hazard
  10
- Explosion Protection Information
  11
Lubricants
12
- General Information
  12
- Selection of Lubricants
  12
- Approved Lubricants
  13
- Lubricants and the Environment
  14
- Lubricant Hazards
  14
Overview
15
Assembly
16
Mounting Diagram
18
Mounting Dimensions
19
Mounting Dimensions
20
Pump Elements
21
Pump Element Designs
21
Pump Elements with Spring-Return Pistons
22
Assembly of a Pump Element with Spring Return Pistons
23
Pump Elements with Positively Driven Pistons
24
Assembly of a Pump Element with Positively Driven Pistons
24
Pressure Regulating Valve
26
Lubricant Illing
27
Filler Coupling
28
Filling Cylinder
28
Electrical Power Supply
29
General Conditions for Electrical Connections
29
KFG Power Supply and Connections
30
KFG Power Supply
30
External Control Units
30
KFGS Power Supply and Connections
31
KFGS Power Supply
31
Without System Monitoring
32
Connectivity Counter Operation with System Monitoring
32
Connectivity Timer Operation with System Monitoring
33
KFGL Power Supply and Connections
34
KFGL Power Supply
34
KFGL Proflex for Progressive Centralized Lubrication Systems
35
- KFGL Monoflex for Single-Line Lubrication Systems
  36
- KFGC Power Supply and Connections
  37
Power Supply
37
Connectivity
39
Pressure Relief Valve with Integrated Pressure Regulating Valve
41
Fill Level Monitoring
42
Order Code 1 (W1)
42
Order Code 2 (W1G)
43
Lubrication Line Connection
45
Lubrication Line Arrangement
45
Progressive System Ventilation
46
Single-Line System Ventilation
46
Note on the Rating Plate
46
Notes on the CE Marking
47
Safety Instructions
50
- Disclaimer of Liability
  50
Lubricants
50
Transport, Delivery, and Storage
51
- Lubrication Units
  51
- Electronic and Electrical Devices
  51
- General Notes
  51
Assembly
52
- Information on Assembly
  52
- Pump Unit Assembly Procedure
  52
Design and Function
52
- General Information
  52
- Pump Housing
  52
- Lubricant Reservoir
  53
- Fill Level Monitoring
  53
- KFGS and KFGL Control Units
  53
- KFG Pump Units
  53
- KFGS Pump Units
  54
- KFGL Pump Units
  54
- KFGC Pump Units
  55
- KFGS Pump Units 54
  57
Functional Description in
58
Functional Description in
59
Functional Description: (Single-Line
62
General Commissioning
65
KFGS Control Unit
66
Display and Control Elements of Control Screen
66
Three-Digit LED Display
67
LED Display
69
59 9.1.3 Pushbutton Operation
70
KFGS Display Mode
71
KFGS Programming
73
Start Programming Mode
73
Change Lubrication Interval Times
73
Change Operating Modes
76
Change Access Code
77
Programming Ranges
78
62 9.3.7 Display Ranges
78
KFGS Operating Modes
78
Timer Operation
78
Counter Operation
78
No System Monitoring
79
64 9.4.4 with System Monitoring
79
64 9.5 Fill Level Monitoring
79
Monitoring Via Piston Detector
79
KFGL Control Unit
81
- Display and Control Elements of Control Screen
  81
- Display and Control Menu
  83
- Main Menu
  83
- Info - Information Mode
  84
- Conig. - Coniguration Mode
  84
- Programming a KFGL Pump Unit
  88
KFGC Control Unit
89
- KFGC Series (CAN Bus)
  89
Shutdown/Disposing
91
- Temporary Shutdown
  91
- Permanent Shutdown
  91
Maintenance and Service
92
- General Information
  93
- Maintenance and Repair
  93
- Service
  93
Operational and Pump Faults
95
Operational Malfunctions
95
General Information
95
Malfunctions on Pump Units
95
Delete Fault Notiication
97
Malfunctions on KFGS Pump Units
97
Display Faults
97
Fault Types
98
Recording Fault Times
99
Malfunctions on KFGS Pump Unit with a Progressive Feeder System
99
Delete Fault Notiication
100
Fault Notiications
100
Malfunctions on KFGL Pump Unit
100
Display Faults
100
Fault Types
100
Malfunctions on KFGC Pump Unit
101
Faults Detected by Control Unit
101
Fault Types
101
Read Faults
101
Remedy Faults
101
Technical Data
102
Accessories
105

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SKF KFGL Assembly Instructions Manual

SKF KFGL Assembly Instructions Manual (86 pages)

piston pump

Brand: SKF | Category: Water Pump | Size: 6 MB

Table of Contents

Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
9
Intended Use
9
Persons Authorized to Use the Product
9
Foreseeable Misuse
9
Referenced Documents
10
Prohibition of Certain Activities
10
Painting Plastic Components and Seals
10
Safety Markings on the Product
10
Note on the Type Plate
11
Notes on CE Marking
11
Note on Low Voltage Directive
11
Note on Pressure Equipment Directive
11
Note on UKCA Marking
11
Note on UL Mark
11
Note on ECE Mark
11
Note on EAC Marking
11
Note on China Rohs Mark
11
Emergency Shutdown
11
Assembly, Maintenance, Fault, Repair
12
First Start-Up, Daily Start-Up
12
Residual Risks
13
Lubricants
14
General Information
14
Material Compatibility
14
Temperature Properties
14
Aging of Lubricants
14
Avoidance of Faults and Hazards
14
Solid Lubricants
14
Overview, Functional Description
15
General
15
Design
15
Pump Housing
15
Lubricant Reservoir
15
Fill Level Monitoring
15
KFGS and KFGL Control Units
15
Overview
16
KFG Pump Units
16
KFGS Pump Units
16
KFGL Pump Units
16
Functional Description in Progressive Systems
17
KFG Pump Unit
17
Progressive System with a KFGS or KFGL Pump Unit
19
Functional Description in Single-Line Systems
20
KFG-Pump Unit with Grease Follower Plate Technology
20
Single-Line System with a KFGL Pump Unit
22
Accessories
23
Technical Data
25
General Technical Data
25
Nominal Delivery Rates
26
Pressure Limiting Valve
27
Pressure Relief Valve with Integrated Pressure Limiting Valve
29
Lubricant Level Switch
29
Type Identification Code for Pump KFG
30
Delivery, Returns, Storage
31
Delivery
31
Return Shipment
31
Storage
31
Storage Temperature Range
31
Storage Conditions for Products Filled with Lubricant
31
Storage Period up to 6 Months
31
Storage Period between 6 and 18 Months
31
Storage Period more than 18 Months
31
Assembly
32
General Safety Instructions
32
Mechanical Connection
32
Minimum Mounting Dimensions
32
Setup and Attachment
33
Mounting Diagram
34
KFG Dimensions
35
KFGL/KFGS Dimensions
35
Pump Elements of the KFG Series
36
Pump Element Designs
37
Installing a Pump Element with Spring-Return Piston
37
Assembly of a Pump Element with Positively Driven Pistons
38
Pressure Limiting Valve (DBV)
39
Filling with Lubricant
39
Filling Via Fill Connection
39
Filler Coupling
40
Filling Cylinder
40
Power Supply
41
General Conditions for Electrical Connections
41
KFG Power Supply
42
KFGS/KFGL Power Supply
42
Control Port Assignments
43
KFG Series (External Control)
43
KFGS Series (Integrated Control)
43
KFGL Series
47
Pressure Relief Valve with Integrated Pressure Limiting Valve
49
Fill Level Monitoring
49
Pump Unit Fill Level Control
51
Connection of the Lubrication Line
52
First Start-Up
53
Inspections before First Start-Up
53
Inspections During First Start-Up
53
Progressive System Ventilation
54
Single-Line System Ventilation
54
Operation
55
KFGS Control Unit
55
Display and Control Elements of Control Screen
55
KFGS Display Mode
58
KFGS Programming Mode
60
KFGS Operating Modes
65
Fill Level Monitoring
66
Monitoring Via Piston Detector
66
KFGL Control Unit
67
Display and Control Elements of Control Screen
67
Display and Control Menu
69
Programming a KFGL Pump Unit
71
Maintenance and Repair
72
General
72
Service
72
Maintenance Schedule
73
Cleaning
74
Basics
74
Interior Cleaning
74
Exterior Cleaning
74
Faults, Causes, and Remedies
74
Malfunctions on Pump Units
75
Malfunctions on KFGS Pump Unit
76
Displaying Fault Notifications
76
Deleting Fault Notifications
76
Fault Types
76
Recording Fault Times
76
Faults in a Progressive System
76
Malfunctions on KFGL Pump Unit
77
Displaying Fault Notifications
77
Deleting Fault Notifications
78
Repairs
78
Shutdown, Disposal
79
Temporary Shutdown
79
Permanent Shutdown, Disassembly
79
Disposal
79
Spare Parts
80
Appendix
84
China Rohs Table
84

SKF KFGL Assembly Instructions Manual

SKF KFGL Assembly Instructions Manual (111 pages)

for industrial applications. KFG series

Brand: SKF | Category: Water Pump | Size: 4 MB

Table of Contents

Conformity and EC Declaration of Incorporation
6
Explanation of Symbols and Signs
7
Documentation Overview
8
Authorized Personnel
9
Electric Shock Hazard
10
Explosion Protection Information
11
Lubricants 2.1 General Information
12
Approved Lubricants
13
Lubricants and the Environment
14
3. Overview
15
Assembly 4.1 General Information
16
Minimum Clearance Height for Installation
17
Mounting Diagram
18
Without Control Unit
19
KFG (S) (L) (C) Pump Element Series
21
Pump Elements with Spring-Return Pistons
22
Assembly of a Pump Element with Spring Return Pistons
23
Pump Elements with Positively Driven Pistons
24
Pressure Regulating Valve
25
Information on Lubricant Filling
27
Filler Coupling
28
Electrical Power Supply
29
Power Supply 24 VDC
30
Control Port Assignments
31
Timer Mode
32
KFGL Series
36
KFGL Proflex for Progressive Centralized Lubrication Systems
38
Switch or Cycle Switch and Valve
40
KFGC Series (CAN Bus)
41
Connection of 5/4 Directional Control Valve
42
Pressure Relief Valve with Integrated Pressure Regulating Valve
43
Fill Level Monitoring
44
Pump Unit Fill Level Control Visual
48
Progressive System Ventilation
49
Safety Instructions
52
Lubricants
54
Assembly
56
Design and Function
57
Pump Housing
60
Lubricant Reservoir
62
KFG Pump Units
63
KFGL Pump Units
65
Functional Description in
66
Progressive Systems
68
Pump Element
82
Pump Unit
90
Maintenance and Service
94
Commissioning
96
Main Menu
102
Operational and Pump Faults
103
Technical Data
104

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