Sinoboom GTZZ18J Manuals

Manuals and User Guides for Sinoboom GTZZ18J. We have 2 Sinoboom GTZZ18J manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom GTZZ18J Maintenance Manual (146 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 23 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazard and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
25
Welding and Polishing Requirements
25
After Using the Machine
26
Specifications
27
Performance Parameters
27
Engine Specifications
29
Function Speed
30
Weight of Major Components
31
Hydraulic System Specifications
32
Hydraulic Hose and Fitting
33
Specifications
33
Hydraulic Hose Torque
33
Hydraulic Fitting Torque
33
Hydraulic Hose and Fitting Tight
36
Fastener Torque Specifications
36
System Descriptions
39
Power System
39
Hydraulic System
39
Electrical System
39
Machine Control
39
Safety Measures
39
Service and Guidelines
41
Machine Preparation, Inspection and Maintenance
41
General
41
Preparation, Inspection and
41
Qualified Sinoboom Equipment
41
Mechanic
41
Pre-Operation Inspection
41
Pre-Delivery Inspection and Frequent Inspection
41
Annual Machine Inspection
41
Preventive Maintenance
42
Storage
43
Maintenance and Servicing
43
Precautions
43
General
43
Safety and Workmanship
43
Cleanliness
44
Component Removal and Installation4-4
44
Component Disassembly
44
Scrap of Structural Parts
44
Pressure-Fit Parts
45
Bearings
45
Gaskets
45
Bolt Usage and Torque Application
45
Hydraulic Lines and Electrical Wiring
45
Hydraulic System
45
Lubrication
45
Battery
45
Pins and Composite Bearing
45
Application of Insulating Silicone Grease to Electrical Connections
46
Maintenance Procedures
47
Conducting a Pre-Delivery Inspection
47
Following Amaintenance Schedule
48
Completing a Repair & Inspection
48
Report
48
Major Modification and Repair Record
51
Checklist Aprocedures
52
Inspect All Manuals
52
Inspect All Decals
53
Check for Damaged, Loose or
53
Lost Parts
53
Inspect Hydraulic Oil Level
53
Inspect Hydraulic Leakage
54
Inspect Fuel Level
54
Inspect Fuel Leakage
55
Inspect Engine Oil Level
55
Inspect Coolant Level
56
Inspect Engine Belt
57
Inspect Fuel Strainer
57
Water Separator
58
Inspect Cooling Fan
58
System
58
Functional Tests
58
Perform Maintenance after
62
Days
62
Exhaust Oscillate Cylinder
62
Check Connector Tilting
62
Checklist Bprocedures
64
Check and Replace Return Filter Element of Hydraulic Oil
64
Tank
64
Fasteners
65
Inspect Hydraulic Oil
65
Inspect Cooling System
65
Replace Fuel Strainer (Fuel-Water Separator) Element
66
Tank
66
Replace High-Pressure Filter
67
Element
67
Replace Air Filter Element of
67
Engine
67
Inspect Travel Switch
68
System
68
Level
68
Bolts
69
Lubricate Slewing Bearing
71
Inspect Platform Oscillating
71
Cylinder Fasteners
71
Test Cylinder Drift
72
Test Oscillate Cylinder
72
Valve Locking
72
Inspect Electrical Wiring
73
Inspect the Battery
73
Test Oscillate Outriggers
74
Test Drive Speed
74
Inspect Emergency Lowering
74
Inspect Tilt Protection
75
Test Braking Distance
76
Checklist Cprocedures
76
Replace Fuel Filter Element
76
Replace Air Filter of Hydraulic
76
Tank
77
Replace Engine Oil
77
Replace Engine Oil Filter
77
Test Weighing System
78
Checklist Dprocedures
78
Oil
78
Replace Hydraulic Oil
79
Inspect Boom Wear Pads
79
Replace Hydraulic Tank
80
Suction Filter
80
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
80
Replace Fuel Hoses
81
Repair Procedures
83
Boom and Platform Components
83
Boom and Platform Systems
83
Platform Controller
83
Platform
84
Platform Swing Motor
84
Jib Boom Assembly
84
Platform Level Cylinder
85
Cable Track Assembly
86
Main Boom Assembly
86
Telescopic Boom Assembly
87
Articulated Boom Assembly
88
Chassis and Turntable Components
89
Tires and Rims
89
Reducer and Drive Motor
90
Turntable Slewing Mechanism
91
Engine
92
Battery
92
Hydraulic Generator
92
Hydraulic System
94
Layout of Hydraulic Elements
94
Boom Function Manifold
95
Hydraulic Symbols
100
Hydraulic Schematic
101
Electrical System
102
Fault Code Description
102
Use and Maintenance of Lead-Acid Battery
107
Maintenance)
107
Use and Care of Lead-Acid Battery
111
(Maintenance-Free)
111
Electrical Symbols
111
Electrical Schematic Diagram
115
Control System
119
Display Interface
119
Main Interface after Booting
121
Description of Icon Function
121
Language Setting
122
Test-Run Information
123
Sensor Calibration
123
Weight Calibration
124
Joystick Calibration
124
Advanced Setting
125
Sensor Configuration
125
Turntable Enable
125
Standardization
126
Proportional Configuration
127
Parameter Restore/Save
129
System Information
130
Time Setting
130
Sensor Information
130
Digital Input Information
131
Digital Output Information
131
Proportional Information
132
Engine Information
132
Equipped with an Engine)
132
Turntable Panel Information
135
Platform Information
135
Alarm Information
136
Appendix 1: Prepare the Work Record before Delivery
139
Appendix 2: Repair & Inspection Report
141
Appendix 3: Major Modification and Repair Record
145

Sinoboom GTZZ18J Operation Manual (96 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 25 MB

Table of Contents
9
Introduction

11
1 Performance Parameters

13
2 Machine Components

17
3 Safety

19
- Safety Definitions
  19
- Reporting Accidents
  19
- Electrocution Hazards
  20
- Tipping Hazard and Rated Load
  20
- Work Environment Hazards
  22
- Unsafe Operation Hazards
  24
- Fall Hazards
  25
- Collision Hazards
  25
- Crush Hazards
  26
- Explosion and Fire Hazards
  27
- Damaged Machine Hazards
  27
- Bodily Injury Hazards
  27
- Battery Hazards
  28
- Hydraulic Hazards
  30
- After Using the Machine
  30
4 Jobsite Inspection

33
5 Pre-Operation Inspection

35
- Tips for Conducting a Pre-Operation
  35
- Inspection
  35
- Conducting a Pre-Operation
  36
- Inspection
  36
- Inspecting Parts
  36
- Inspecting Entire Machine
  36
- Inspect Hydraulic Oil Level
  36
- Inspecting Diesel Fuel Level
  37
- Inspecting Engine Oil Level
  38
- Inspecting Coolant Level （Water
  39
- Inspecting the Battery
  40
6 Pre-Operation Function Test

41
- Preparing for a Pre-Operation
  41
- Function Test
  41
- Testing the Ground Controller
  41
- Testing the Platform Controller
  47
- Testing Drive Speed
  53
- Testing the Emergency Lowering
  53
- Function
  53
- Testing the Tilt Protection System
  54
- Testing the Weighing System
  54
- Connector Repositioning
  55
7 Operating the Machine

59
- Stability
  59
- Emergency Stop
  61
- Emergency Lowering
  62
- Emergency Operating
  62
- Emergency Towing/Dragging
  62
- Operation from Ground
  63
- Operation from Platform
  64
- Driving on a Slope
  65
8 Transporting and Lifting the Machine

67
- Lifting the Machine with a Crane
  68
- Transporting the Machine
  69
9 Maintenance

71
10 Decals/Nameplates Inspection

77
- Decals/Nameplates-GB
  78
- Decals/Nameplates-CE
  81
- Decals/Nameplates-AS
  84
Appendix 1: Symbols and Description

87
Appendix 2: Prepare the Work Record before Delivery

89
Appendix 3: Repair & Inspection Report

91
Appendix 4: Major Modification and Repair Record

95

Sinoboom Categories

Lifting Systems Boom Lifts Scissor Lifts

More Sinoboom Manuals

Sinoboom GTZZ18J Manuals

Sinoboom GTZZ18J Maintenance Manual (146 pages)

Table of Contents

Sinoboom GTZZ18J Operation Manual (96 pages)

Table of Contents

Introduction

1 Performance Parameters

2 Machine Components

3 Safety

4 Jobsite Inspection

5 Pre-Operation Inspection

6 Pre-Operation Function Test

7 Operating the Machine

8 Transporting and Lifting the Machine

9 Maintenance

10 Decals/Nameplates Inspection

Appendix 1: Symbols and Description

Appendix 2: Prepare the Work Record before Delivery

Appendix 3: Repair & Inspection Report

Appendix 4: Major Modification and Repair Record

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Sinoboom Categories