Sinoboom GTJZ5389RD Manuals

Manuals and User Guides for Sinoboom GTJZ5389RD. We have 2 Sinoboom GTJZ5389RD manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom GTJZ5389RD Maintenance Manual (100 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 14 MB

Table of Contents
9
Introduction
13
Specifications
15
Machine Specifications
15
Engine Specifications
20
Power System Specifications
21
Hydraulic Hose and Fitting
21
Specifications
21
Hydraulic Hose Torque
21
Hydraulic Fitting Torque
22
Hydraulic Hose and Fitting Torque
24
Procedure
24
Fastener Torque Specifications
25
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
27
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
33
Crush Hazards
34
Explosion and Fire Hazards
34
Damaged Machine Hazards
34
Bodily Injury Hazards
34
Battery Hazards
35
Hydraulic Systems Hazard
36
Welding and Polishing Requirements2-10
36
After Using the Machine
36
System Descriptions
37
Power System
37
Hydraulic System
37
Electrical System
37
Machine Control
37
Safety Measures
37
Service and Guidelines
39
Machine Preparation, Inspection and Maintenance
39
General
39
Preparation, Inspection and
39
Qualified Sinoboom Equipment
39
Mechanic
39
Pre-Operation Inspection
39
Pre-Delivery Inspection and Frequent Inspection
39
Annual Machine Inspection
39
Preventive Maintenance
40
Maintenance and Servicing
41
Precautions
41
General
41
Safety and Workmanship
41
Cleanliness
41
Component Removal and Installation4-3
41
Component Disassembly
42
Pressure-Fit Parts
42
Bearings
42
Gaskets
42
Bolt Usage and Torque Application
42
Hydraulic Lines and Electrical Wiring
42
Hydraulic System
42
Lubrication
42
Battery
43
Pins and Composite Bearing
43
Application of Insulating Silicone Grease to Electrical Connections
43
Maintenance
45
Conducting a Pre-Delivery Inspection
45
Following Amaintenance Schedule
46
Completing a Repair & Inspection
46
Report
46
Checklist Aprocedures
49
Inspect All Manuals
49
Inspect All Decals
49
Inspect Damaged, Loose or
49
Lost Parts
49
Inspect Hydraulic Oil Level
50
Inspect Hydraulic Leakage
50
Inspect Fuel Level
50
Inspect Fuel Leakage
51
Inspect Engine Oil Level
52
Inspect Engine Intake System
53
Inspect Engine Belt
53
Inspect Fuel Filter
53
Inspect Cooling Fan
54
Functional Tests
54
Perform Maintenance after
56
Days
56
Checklist Bprocedures
56
Inspect Electrical Wiring
56
Fasteners
57
Inspect Hydraulic Oil
57
Inspect Cooling System
57
Replace Fuel Filter Element
58
Tank
58
Replace High-Pressure Filter
59
Element
59
Replace Engine Air Filter
59
Inspect the Battery
60
System
60
Level
60
Test Drive Speed
61
Test Tilt Protection System
62
Test Brake Distance
62
Checklist Cprocedures
63
Replace Fuel Filter Element
63
Replace Engine Oil
63
Replace Engine Oil Filter
64
Test Weighing System
64
Test Secondary Lowering
65
Checklist Dprocedures
65
Oil
65
Inspect Scissor Arm Sliders
66
Replace Hydraulic Oil
66
Replace Hydraulic Tank
67
Suction Filter
67
Inspect Scissor Arm Bearings
67
Servicing
69
Platform Components
69
Platform Controller
69
Platorm Assembly
69
Extension Platfrom
70
Scissor Arm Components
71
Scissor Arm Assembly
71
Lift Cylinder
71
Chassis Components
72
Tires and Rims
72
Reducer and Drive Motor
73
Steer Cylinder
74
Steer Linkage
74
Oscillate Cylinder
74
Ground Controller
75
Hydraulic System
76
Layout of Hydraulic Elements
76
Hydraulic Tank
77
Hydraulic Pump
77
Function Valves
79
Hydraulic Symbols
86
Hydraulic Schematic
87
Electrical System
88
Fault Code Desription
88
Use and Maintenance of Battery
90
Electrical Symbols
90
Electrical Schematic
92
Appendix 1: Prepare the Work Record before Delivery
95
Appendix 2: Repair & Inspection Report
97

Sinoboom GTJZ5389RD Operation Manual (86 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 22 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
21
Tipping Hazards and Rated Load
22
Work Environment Hazards
24
Unsafe Operation Hazards
25
Fall Hazards
26
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
28
Damaged Machine Hazards
28
Bodily Injury Hazards
28
Battery Hazards
29
Hydraulic Systems Hazard
30
Welding and Polishing Requirements3-10
30
After Using the Machine
31
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inspecting Engine Oil Level
37
Inpsecting Fuel Level
38
Inspecting the Battery
39
Pre-Operation Function Test
41
Testing the Ground Controller
41
Preparation
42
Ground/Platform Select Switch
43
Enginme Start Switch
43
Emergency Stop Button
43
Engine Preheat Switch
43
Engine High/Low Idle Speed Select
43
Switch
43
Platform Up/Down Function
43
Testing the Platform Controller
43
Preparation
44
Engine Start Switch
44
Emergency Stop Button
45
Engine Preheat Switch
45
Horn Button
45
Lighting Switch (Option)
45
Engine High/Low Idle Switch
45
Platform Lift Switch
45
Steer Thumb Rocker Switch
45
Drive Switch
46
Drive High/Low Speed Switch
46
Outrigger Leveling
46
Testing the Emergency Lowering
46
Function
46
Testing the Level Sensor
46
Testing the Drive Speed
47
Testing the Oscillate Outriggers
47
Testing the Weighing System
48
Operating the Machine
49
Emergency Stop
49
Starting the Engine
49
Emergency Lowering
50
Operation from Ground
50
Selecting Engine Idle Speed
50
Operation from Platform
50
Driving on a Slope
51
Extending and Retracting the Platform
52
Operating the Outriggers
52
Transporting and Lifting the Machine
53
Releasing the Brake
53
Transporting the Machine
53
Lifting the Machine with a Crane
54
Maintenance
55
Conducting a Pre-Delivery Inspection
55
Following Amaintenance Schedule
56
Completing a Repair & Inspection
56
Report
56
Decals/Nameplates Inspection
61
Decals/Nameplates(Gb)
62
Decals/Nameplates(As)
65
Decals/Nameplates(Ce)
68
Decals/Nameplates(Csa)
71
Decals/Nameplates(Ansi)
74
Appendix 1: Symbols and Description
77
Appendix 2: Prepare the Work Record before Delivery
81
Appendix 3: Repair & Inspection Report
83

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