User Manuals: Sinoboom GTJZ2146E Scissor Lift

Manuals and User Guides for Sinoboom GTJZ2146E Scissor Lift. We have 2 Sinoboom GTJZ2146E Scissor Lift manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom GTJZ2146E Maintenance Manual (126 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 12 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
19
Fall Hazards
20
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
22
Damaged Machine Hazards
22
Bodily Injury Hazards
23
Battery Hazards
23
Hydraulic Systems Hazard
25
Welding and Polishing Requirements
25
After Using the Machine
25
Specifications
27
Performance Parameters
27
Major Component Weights
34
Power System Specifications
37
Hydraulic Hose and Fitting
38
Specifications
38
Hydraulic Hose Torque
38
Hydraulic Fitting Torque
38
Hydraulic Hose and Fitting Tight
41
Fastener Torque Specifications
41
System Descriptions
45
Power
45
Hydraulic System
45
Electrical System
45
Machine Control System
45
Safety Measures
45
Service and Guidelines
47
Machine Preparation, Inspection and Maintenance
47
General
47
Preparation, Inspection and
47
Qualified Sinoboom Equipment
47
Mechanic
47
Pre-Operation Inspection
47
Pre-Delivery Inspection and Frequent Inspection
47
Annual Machine Inspection
47
Preventive Maintenance
48
Storage
49
Maintenance and Servicing
49
Precautions
49
General
49
Safety and Workmanship
49
Cleanliness
50
Component Removal and Installation4-4
50
Component Disassembly
50
Scrap of Structural Parts
50
Pressure-Fit Parts
51
Bearings
51
Gaskets
51
Bolt Usage and Torque Application
51
Hydraulic Lines and Electrical Wiring
51
Hydraulic System
51
Lubrication
51
Battery
51
Pins and Composite Bearing
51
Application of Insulating Silicone Grease to Electrical Connections
52
Maintenance
53
Conducting a Pre-Delivery Inspection
53
Following Amaintenance Schedule
54
Completing a Repair & Inspection
54
Report
54
Major Modification and Repair Record
57
Checklist Aprocedures
58
Inspect All Manuals
58
Inspect All Decals
58
Inspect Damaged, Loose or
58
Lost Parts
58
Inspect Hydraulic Oil Level
59
Inspect Hydraulic Oil Leakage
59
Functional Tests
59
Inspect the Battery Level
61
Perform Maintenance after
62
Days
62
Checklist Bprocedures
62
Inspect Electric Wires
62
Fasteners
62
Inspect Battery
63
Inspect Hydraulic Oil
64
Inspect Air Filter of Hydraulic
65
Tank
65
Inspect Brake Manual Release
65
Function
65
Inspect Emergency Lowering
66
Function
66
Test Braking Device
67
Test Full Lift/Lower Time
67
Test Drive Speed
67
Inspect the Tilt Protection
68
Function
68
Inspect Pothole Guards
69
Checklist Cprocedures
70
Replace Hydraulic Oil Tank Air
70
Filter
70
Inspect Platform Weighing
70
System (Optional)
70
Inspect up Limit Switch
71
Inspect Staged Lowering
71
Inspect Carbon Brush of Motor5-20
72
Checklist Dprocedures
72
Inspect Scissor Arm
72
Installation Bearing
72
Element
73
Replace Hydraulic Oil
73
Repair
75
Platform Components
75
Platform Controller
75
Platform
75
Extension Platform
76
Scissor Components
76
Scissor Arm Assembly
76
Lift Cylinder
77
Chassis Components
77
Tires and Rims
77
Reducer & Drive Motor
78
Front Wheel Bracket
79
Removing Steer Cylinder
79
Battery
79
Hydraulic System
80
Layout of Hydraulic Elements
80
Hydraulic Valves
80
Regulating Hydraulic Valve
84
Pressure
84
Adjusting the Emergency Lowering
85
Handle
85
Hydraulic Symbols
85
Hydraulic Schematic Diagram
87
Electrical System
89
Use and Maintenance of Battery
89
Charger Troubleshooting
91
Sinoboom Control System
91
DTC-K500 Control System
98
Trouble Diagnosis
102
Fundamental Troubleshooting
112
Electrical Symbols
115
Electrical Schematic Diagram
117
Appendix 1: Prepare the Work
119
Record before Delivery
119
Appendix 2：Repair & Inspection Report
121
Appendix 3: Major Modification and Repair Record
125

Sinoboom GTJZ2146E Operation Manual (114 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 38 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Machine Components
21
Safety
25
Safety Definitions
25
Reporting Accidents
25
Electrocution Hazards
26
Tipping Hazards and Rated Load
26
Work Environment Hazards
28
Unsafe Operation Hazards
29
Fall Hazards
30
Collision Hazards
31
Crush Hazards
32
Explosion and Fire Hazards
32
Damaged Machine Hazards
32
Bodily Injury Hazards
33
Battery Hazards
33
Welding and Polishing Requirements3-10
34
After Using the Machine
35
Jobsite Inspection
37
Pre-Operation Inspection
39
Tips for Conducting a Pre-Operation
39
Inspection
39
Conducting a Pre-Operation
40
Inspection
40
Inspecting Parts
40
Inspecting Entire Machine
40
Inspect Hydraulic Oil Level
41
Inspect Battery Level
41
Indoor/Outdoor Mode Verification
42
Gtjz1212E
42
Pre-Operation Function Test
43
Testing the Ground Controller
43
Testing the Platform Controller
45
(Sinoboom)
45
Testing the Platform Controller (DTC)
47
Testing the Drive Speed
49
Testing the Emergency Lowering
50
Function
50
Testing the Tilt Protection Function
51
Testing the Pothole Guard
52
Testing the Weighing System
52
(Optional)
52
Operating the Machine
55
Emergency Stop
55
Using the Emergency Lowering
55
Feature
55
Emergency Towing/Dragging
56
Operation from Ground
57
Operation from Platform
57
SINOBOOM System
57
DTC System
58
Operating with the Platform Control
58
Ler on the Ground
58
Extending/Retracting the Platform
59
Folding/Unfolding the Rails
59
Driving on a Slope
59
Charging the Battery
60
Charger LED and Digital Display
62
Changing Charger Battery Curve
62
Indoor/Outdoor Mode Setting
63
Gtjz1212E
63
SINOBOOM System
63
DTC System
64
Transporting and Lifting the Machine
65
Lifting the Machine with a Forklift
65
Lifting the Machine with a Crane
66
Transporting the Machine
66
Maintenance
69
Conducting a Pre-Delivery Inspection
69
Following Amaintenance Schedule
70
Completing a Repair & Inspection
70
Report
70
Major Modification and Repair Record
73
Decals/Nameplates Inspection
75
Decals/Nameplates (GB)
76
Decals/Nameplates (CE-Metric)
79
Decals/Nameplates (CE-Imperial)
82
Decals/Nameplates (CE-PL)
85
Decals/Nameplates (CE-JP)
88
Decals/Nameplates (ANSI)
91
Decals/Nameplates (AS)
94
Decals/Nameplates (KCS)
97
Decals/Nameplates (CSA)
100
Appendix 1: Symbols and Description
103
Appendix 2: Prepare the Work Record before Delivery
107
Appendix 3: Repair & Inspection Report
109
Appendix 4: Major Modification and Repair Record
113

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User Manuals: Sinoboom GTJZ2146E Scissor Lift

Sinoboom GTJZ2146E Maintenance Manual (126 pages)

Table of Contents

Sinoboom GTJZ2146E Operation Manual (114 pages)

Table of Contents

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