Sinoboom 0607SE Manuals

Manuals and User Guides for Sinoboom 0607SE. We have 1 Sinoboom 0607SE manual available for free PDF download: Maintenance Manual

Sinoboom 0607SE Maintenance Manual (114 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 10 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
19
Fall Hazards
20
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
22
Damaged Machine Hazards
22
Bodily Injury Hazards
23
Battery Hazards
23
Hydraulic Systems Hazard
25
Welding and Polishing Requirements
25
After Using the Machine
25
Specifications
27
Machine Specifications
27
Major Component Weights
29
Power System Specifications
30
Hydraulic Hose and Fitting
31
Specifications
31
Hydraulic Hose Torque
31
Hydraulic Fitting Torque
31
Hydraulic Hose and Fitting Tight
34
Fastener Torque Specifications
34
System Descriptions
37
Power
37
Hydraulic System
37
Electrical System
37
Machine Control System
37
Safety Measures
37
Service and Guidelines
39
Machine Preparation, Inspection and Maintenance
39
General
39
Preparation, Inspection and
39
Qualified Sinoboom Equipment
39
Mechanic
39
Pre-Operation Inspection
39
Pre-Delivery Inspection and Frequent Inspection
39
Annual Machine Inspection
39
Preventive Maintenance
40
Storage
41
Maintenance and Servicing
41
Precautions
41
General
41
Safety and Workmanship
41
Cleanliness
42
Component Removal and Installation4-4
42
Component Disassembly
42
Scrap of Structural Parts
42
Pressure-Fit Parts
43
Bearings
43
Gaskets
43
Bolt Usage and Torque Application
43
Hydraulic Lines and Electrical Wiring
43
Hydraulic System
43
Lubrication
43
Battery
43
Pins and Composite Bearing
43
Application of Insulating Silicone Grease to Electrical Connections
44
Maintenance
45
Conducting a Pre-Delivery Inspection
45
Following Amaintenance Schedule
46
Completing a Repair & Inspection
46
Report
46
Major Modification and Repair Record
48
Checklist Aprocedures
49
Inspect All Manuals
49
Inspect All Decals
50
Inspect Damaged, Loose or
50
Lost Parts
50
Inspect Hydraulic Oil Level
50
Inspect Hydraulic Oil Leakage
51
Functional Tests
51
Inspect the Battery Level
53
Perform Maintenance after
53
Days
53
Checklist Bprocedures
54
Inspect Electric Wires
54
Fasteners
54
Inspect Battery
55
Inspect Hydraulic Oil
56
Inspect Air Filter of Hydraulic
57
Tank
57
Inspect Manual Brake Release5-13
57
Inspect Emergency Lowering
58
Inspect Braking Device
59
Test Lift/Lower Speed
59
Test Drive Speed
59
Inspect Tilt Protection
60
Inspect Pothole Guards
61
Checklist Cprocedures
61
Replace Hydraulic Oil Tank Air
61
Filter
61
System
62
Insepct Lift Limit Switch
62
Inspect Staged Lowering
62
Checklist Dprocedures
62
Inspect Scissor Arm
62
Installation Bearing
62
Inspect Chassis Slider
63
Replace Hydraulic Oil
63
Platform Components
65
Platform Controller
65
Removing the Platform
65
Removing the Extension Platform
66
Scissor Components
66
Scissor Assembly
66
Removing the Lift Cylinder
67
Chassis Components
67
Tires and Rims
67
Removing the Reducer & Drive
69
Removing the Front Wheel Bracket
69
Removing the Steer Cylinder
70
Battery
70
Hydraulic System
71
Hydraulic Power Unit
71
Removing the Lift Control Valve
72
Components
72
Regulating the Platform Lift Relief
74
Valve Pressure
74
Hydraulic Symbols
75
Hydraulic Schematic
76
Electrical System
77
Use and Maintenance of Battery
77
Charger Troubleshooting
79
Sinoboom Control System
79
DTC-K500 Control System
86
Trouble Diagnosis
90
Fundamental Troubleshooting
100
Electrical Symbols
103
Electrical Schematic
105
Appendix 1: Prepare the Work
109
Record before Delivery
109

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Sinoboom 0607SE Maintenance Manual (114 pages)

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