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MOVIGEAR MGF DFC Series
SEW-Eurodrive MOVIGEAR MGF DFC Series Manuals
Manuals and User Guides for SEW-Eurodrive MOVIGEAR MGF DFC Series. We have
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SEW-Eurodrive MOVIGEAR MGF DFC Series manual available for free PDF download: Product Manual
SEW-Eurodrive MOVIGEAR MGF DFC Series Product Manual (828 pages)
Performance DFC, Mechatronic Drive Unit (PROFINET IO, EtherNet/IP, Modbus TCP, POWERLINK)
Brand:
SEW-Eurodrive
| Category:
Engine
| Size: 36 MB
Table of Contents
Table of Contents
3
General Information
7
About this Documentation
7
Other Applicable Documentation
7
Structure of the Safety Notes
7
Decimal Separator in Numerical Values
9
Rights to Claim under Limited Warranty
9
Recycling, Reprocessing, Reuse
9
Product Names and Trademarks
9
Copyright Notice
9
MOVIGEAR Performance Safety Notes
10
Preliminary Information
10
Duties of the User
10
Target Group
11
Security
11
Designated Use
12
Functional Safety Technology
13
Transportation
14
Creating a Safe Working Environment
15
Installation/Assembly
17
Protective Separation
17
Electrical Installation
17
Startup/Operation
18
Magnetic Fields
18
Product Description
19
System Overview of MOVI-C for Decentralized Installation
19
The MOVIGEAR Performance Drive Units at a Glance
27
Technical Data
28
General Information
28
General Technical Data of MOVIGEAR Performance
29
Environmental Conditions
30
Technical Data MOVIGEAR Performance
32
Electronics Data
35
Encoder
38
Interfaces
39
Technical Data - Functional Safety
42
TSM Memory Module
47
CBG.. Keypads and Accessories
48
USM21A Interface Adapter
55
Braking Resistors
56
Mounting Kit for Braking Resistor BW
66
Line Choke
71
Dynastop Torques
73
Torque Characteristic Curves
77
Surface Protection
85
Screw Fittings
87
Guard Bracket
89
Connection Cables
90
Mounting Positions
94
Lubricants
96
Design Notes for Gear Units with Hollow Shaft and Key
104
Drive Unit with Hollow Shafts
110
Dimension Drawings of the Drive Unit
111
Dimension Drawings of Connectors at the Electronics Cover
122
Dimension Drawings of Connectors in the Connection Box
124
Dimension Drawing of Guard Bracket
126
Project Planning for the Drive Unit
127
Preliminary Information
127
SEW-Workbench
127
Data for Drive Selection/Designation
127
Schematic Workflow for Project Planning
130
Control Mode
131
FCB Concept
136
Recommendations for Motor and Inverter Selection
144
Motor/Inverter Characteristic Curves
148
Selecting an Inverter
148
Selecting the Braking Resistor
152
Supply System Cables and Motor Cables
157
EMC-Compliant Installation According to en 61800-3
158
Line Components
158
Supply Voltage Selection
159
Energy-Saving Functions
160
MOVIGEAR ® Performance
161
Dynastop - the Electrodynamic Retarding Function
169
UL-Compliant Installation
170
Project Planning for Functional Safety
172
Definitions
172
Integrated Safety Technology
173
Safety Requirements
173
Safe Digital Inputs (F-DI
173
Internal Safe Digital Output F-DO_STO
195
Data Exchange with Higher-Level Controller
196
Response Times
215
Device Structure
218
MOVIGEAR ® Performance Drive Unit
218
Shaft Designs
219
Mounting the Housing
220
Threads for Protective Cover
222
Cable Entry Position
223
Nameplate Position
224
Example Nameplate and Type Designation of the Drive Unit
225
Example of the Optional Nameplate "Electrical Regulations UL/CE
227
Example of the Optional Nameplate "Connector Positions
227
Electronics
228
Example Nameplate and Type Designation of Electronics
231
Example Nameplate and Type Designation of Connection Unit
234
Markings
236
FS Logo Description
237
Mechanical Installation
238
Installation Notes
238
Required Tools and Resources
238
Installation Tolerances for Shaft Ends
238
Tolerances for Torque Ratings
239
Installation Requirements
239
Setting up the Drive Unit
240
Shaft-Mounted Gear Unit with Keyway
247
Customer Shaft with Contact Shoulder
248
Shaft-Mounted Gear Unit with Torqloc - Disassembly, Cleaning, Lubrication
265
Installing the Protective Cover
267
Torque Arm
268
Tightening Torques
270
Electrical Installation
273
Installation Planning Taking EMC Aspects into Account
273
Equipotential Bonding at the Connection Box
275
Installation Instructions
276
Installation Topologies
284
MOVIGEAR ® Performance DFC Terminal Assignment
288
Electrical Installation - Functional Safety
291
MOVIGEAR ® Performance DFC Wiring Diagram
313
Cable Routing and Cable Shielding
314
EMC Cable Glands
328
Bulk Cable
329
Connectors
332
Optional Connector Assignment
346
Assignment of the Connectors at the Connection Unit
402
Connector Assignment at the Electronics Cover
408
PC Connection
415
Startup
425
Startup Notes
425
Startup Requirements
426
DIP Switches
427
Startup with "Ex Works Parameters
431
Startup of Motors with the MOVILINK DDI Interface
432
Application-Related Startup
432
Startup with MOVISUITE Engineering Software
437
Startup with the CBG21A Keypad
439
Startup with the CBG11A Keypad
441
Process Data Assignment - MOVIKIT Function Module "5PD Velocity Drive
443
Deactivating Dynastop for the Startup Procedure
444
Configuring the Drive Behavior at Standstill (FCB 02, FCB 13, FCB 14)
445
Startup of the MOVISAFE® CS..A Safety Option
446
Operation
473
Manual Mode with CBG22A Local Keypad
473
Manual Mode with MOVISUITE
476
Drive Unit Behavior in Case of a Voltage Failure
478
Dynastop
479
Function "Release Brake/Deactivate Dynastop with FCB01
480
Dynastop® in Conjunction with STO
482
Operation - Functional Safety
486
Safety
488
Service
489
Malfunctions of the Mechanical Drive
489
Evaluating Fault Messages
490
Resetting Fault Messages
491
Fault Responses
491
Fault Messages with Parameterizable Response
492
Responses to Fault Acknowledgement
494
Description of Status and Operating Displays
496
Standard Fault Description
509
Fault Description Cia402 Profile
581
Error Description for CS
649
12.11 Device Replacement
777
12.12 Service - Functional Safety
782
12.13 SEW-EURODRIVE Service
794
12.14 Shutdown
795
12.15 Storage
795
12.16 Extended Storage
796
12.17 IT Security Guidelines for Secure Waste Disposal
797
Waste Disposal
799
Inspection and Maintenance
800
Determining the Operating Hours
800
Inspection and Maintenance Intervals
801
Lubricant Change Intervals
803
Inspection and Maintenance Work
803
Contacting SEW-EURODRIVE
812
Index
813
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