Servomex 00700 001B Manuals

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Servomex 00700 001B Instruction Manual

Servomex 00700 001B Instruction Manual (196 pages)

Brand: Servomex | Category: Analytical Instruments | Size: 4 MB

Table of Contents

Section 2 : Analyser Description Section Page

11
- Table of Contents
  11
- Control Unit Description
  13
- Keypad
  13
- Analyser Block Schematic
  14
- Control Unit Functions
  14
- Sensor Head Description
  15
- Sensor Head Flow Schematic
  16
- Air Regulator Units
  17
- Oxygen and Combustibles Analyser
  17
- Oxygen and Combustibles Analyser with Auxiliary Air and Calibration
  17
- Bolt-On Flange
  18
- Flow Schematic - Air Supply and Calibration Unit
  18
- Welded Flange
  18
- Mounting Flange
  18
- Probe Tubes
  19
- Outputs and Alarms
  19
- Standard Outputs
  19
- Isolated Oxygen and Combustibles Output Card
  19
Section 3 : Installation Section Page

21
- Figure Page
  22
- Section Page
  22
- Assembly of 700B System
  25
- General
  25
- Introduction
  25
- Recommended Installation Procedure
  26
- Control Unit
  27
- Installation of Control Unit and Option Cards
  27
- Fitting Option Cards
  28
- Interface Card
  28
- General
  29
- Installation of Sensor Head and Probe Tube
  29
- Mounting Flange
  30
- Mounting Flange Orientation
  31
- Weld-On Flange
  31
- Bolt-On Flange
  32
- General
  33
- Sensor Head Orientation Details
  33
- Sensor Head to Control Unit Interconnections
  33
- Heater/Power Cable
  34
- Signals Cable
  35
- AC Electrical Supply
  36
- Combustibles Outputs
  39
- General
  39
- Main Board Oxygen Output
  39
- Output Connections
  39
- Isolated Outputs
  40
- Isolated Oxygen Output and Alarm Card
  41
- Data Link Card
  42
- Data Link
  43
- Temperature and Efficiency Card
  43
- Temperature and Efficiency Option
  43
- Installation of Flue and Inlet Air Thermocouples
  44
- Air Regulator Set (Oxygen Only Analysers)
  45
- Aspirator Air Supply
  45
- Assembly of Probe Tubes and Sensor Head
  49
- General
  49
- Unsupported Filter Probe
  50
- Supported Filter Probe
  52
- High Temperature Probe
  54
- Calibrating Gases
  58
- Calibration Gas Connections
  58
- Commissioning Procedure
  58
- Initial Start-Up
  59
- Shut down Procedure
  59
Section 3

61
- General
  63
- Use of Keypad
  63
- Analyser Operation Via the Keypad
  68
- Normal Function
  68
- Protected Functions
  68
- Restart
  69
- Timeout
  69
- Display Modes
  70
- Single Measurement
  70
- Display
  71
- Password Entry
  72
- Exit from a Parameter or Calibrate Routine
  74
- Flow Alarm Trip Level Parameter
  75
- Setting-Up Analyser and Outputs
  75
- Oxygen Output (Non-Isolated)
  76
- Combustibles Output
  78
- Oxygen Output (Isolated) and Alarms
  80
- Temperature and Efficiency Parameters
  83
- Calibration
  86
- Flow Sensor Calibration Procedure
  86
- Frequency of Calibration
  86
- Oxygen Sensor Air Point Calibration Procedure
  87
- Oxygen Sensor End Point Calibration Procedure
  89
- Combustibles Sensor Zero Calibration Procedure
  91
- Combustibles Sensor Span Calibration Procedure
  93
Section 4

99
- General
  101
- Repair Equipment and Tools
  102
- Fault Diagnosis
  103
- Shutdown Faults
  103
- Self Diagnostic Faults
  104
- CELL TEMP HI or CELL TEMP lo
  108
- Ox. Range Error
  109
- Cal.error
  110
- Cal.fail
  110
- Co.sens Flt
  112
- Combustibles Board (00722925) Set up Procedure
  114
- Cal.error
  115
- Cal.fail
  115
- Flow Failure
  116
- T.sensor Fail
  116
- Data Corrupt
  118
- Flue T.C.fail
  118
- Removal of Option Boards
  119
- Repair of the Control Unit
  119
- Removal of the Display Board
  120
- Removal of the Interface Adaptor Board
  120
- Removal of the Main PCB Assembly
  120
- Removal of Sensor Head Covers
  121
- Repair of the Sensor Head
  121
- Removal of the Combustibles Sensor Parts
  124
- Removal of the Complete Combustibles Sensor (if Fitted)
  124
- Removal of the Internal Filter
  124
- Removal of the Oxygen Sensor
  125
- Removal of Cartridge Heaters
  126
- Removal of Flame Traps
  126
- Removal of the Flow Sensor
  126
- Removal of the Solenoid Valve
  127
- Removal of Thermocouple Reference Assembly and Thermistor
  127
- Removal of Thermostats
  127
- Cleaning the Probe Tube
  128
- Maintenance of the Sample Probe
  128
- Removal of the Aspirator Assembly
  128
- Maintenance of the Probe Filter
  129
- Replacement of the Probe Tube
  129
- Retro-Fitting of the Combustibles Sensor Kit (00714998)
  130
- Servicing of Air Filter/Regulator Unit
  131
Section 5

133
- External Services Required
  135
- Indication
  135
- Introduction
  135
- Outputs
  135
- Sensor Head and Control Unit
  135
- Specification
  135
- Accuracy (Typical)
  136
- Alarms
  137
- Environmental
  137
- Physical Characteristics
  137
- External Dimensions
  138
- Gas Connections
  138
- Materials of Construction
  138
- Introduction
  141
- Probes/Response Times
  141
- Response Times
  142
- Oxygen Sensor
  143
- Principles of Operation
  143
- Combustibles Sensor
  144
- Flow Sensor
  144
- Alarms
  147
- Current Output (Oxygen)
  147
- Description
  147
- Isolated Output and Alarm Card (00722911)
  147
- Specification
  147
- Voltage Output (Oxygen)
  147
- Current Output
  148
- Description
  148
- Dual Isolated Current Output Module (00722921)
  148
- Measurement Range
  148
- Output
  148
- Specification
  148
- Temperature and Efficiency Card
  148
- Temperature and Efficiency Card (00722914)
  148
- Functional Description
  149
- Inputs
  149
- Specification
  149
- Current Output (Efficiency)
  150
- Voltage Output (Efficiency)
  150
- Alarm
  151
- Data Communications Card (00722913)
  151
- Description
  151
- Voltage
  151
- Location and Function of Dipswitches
  152
- Protocol Setting
  153
- Specification
  153
- Operation - Option a
  154
- Option a
  154
- Echo Facility
  155
- Messages
  155
- On/Off Facility
  155
- Data Transmission Format
  156
- Self Testing Facility
  160
List of Illustrations

161
- Control Unit
  163
- Control Unit Dimensions
  163
- General
  163
- Recommended Spares
  163
- Sensor Head
  166
- Sample Probes
  167
- Control Unit
  170
- Parts List
  170
- Sensor Head
  171
- Sample Probes
  173

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