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C 409.2 Series
User Manuals: Sera C 409.2 Series Diaphragm Pump
Manuals and User Guides for Sera C 409.2 Series Diaphragm Pump. We have
2
Sera C 409.2 Series Diaphragm Pump manuals available for free PDF download: Operating Instructions Manual
Sera C 409.2 Series Operating Instructions Manual (121 pages)
Controllable diaphragm pump
Brand:
Sera
| Category:
Water Pump
| Size: 9 MB
Table of Contents
Table of Contents
3
Quickstart
6
Power Connection
6
Control Elements
7
LED Operation Indicators
7
Key Operation
8
Factory Settings
8
Control Inputs and Outputs
9
Control Via Contact Signal
9
Control Via Analog Signal
9
Selecting the Operating Mode
10
1 General
11
General User Information
11
Symbols and Notes Used in These Operating Instructions
11
Notes Attached to the Product
11
Quality Instructions
12
2 Safety Instructions
12
Personnel Qualification and Training
12
Dangers in Case of Inobservance of the Safety Instructions
12
Safety Conscious Working
12
Safety Instructions for Owner / Operator
13
Safety Instructions for Maintenance, Servicing and Installation Work
13
Arbitrary Modification and Production of Spare Parts
13
Improper Operations
13
Intended Use
13
Operating Conditions
14
Personal Protection for Maintenance and Service
14
Utilities/Lubricants
14
Foreseeable Misuse
15
Transport
15
Assembly and Installation
15
Start-Up
15
Operation
16
Maintenance / Repair
16
Cleaning
16
Shut-Down
17
Disassembly
17
Disposal
17
3 Transport and Storage
18
General
18
Storage
18
4 Product Description
19
Types
19
Type Key
19
Type Plate
20
Materials
20
Viscosity, Pumped Medium
20
Dosing Range
20
Noise Measurement
20
Components of the Diaphragm Pump
21
C409.2
21
Cs409.2
22
Functional Description
23
General
23
Stroke Length Adjustment
23
Drive Motor
23
Stroke Length Adjustment
24
Assembly Pump
27
Pump Body
27
Pump Body with Integrated Overflow Valve
27
Suction / Pressure Valve
28
Electronics (Operating Panel)
28
Diaphragm Rupture Monitoring Device (Option)
29
Manual Vent Valve (Only FRP-Execution C 409.2-0,8E
29
Automatic Ventilation Device (CS-Design)
30
5 Technical Data
31
Performance Data
31
Motor Data
32
Additional Data for Electronics
32
Dimensions
33
C 409.2
33
Cs 409.2
38
6 Assembly / Installation
41
Provide Overpressure Protection
43
Prevent a Backflow of the Pumped Medium
44
Eliminate Undesired Siphoning
45
How to Ensure an Gas-Free Suction
45
Install the Empty-Tank Alarm
46
How to Avoid an Emptying of the Suction Line
46
Line Strainer
47
Suction Via a Siphon Pipe
47
In Case of Slightly Degassing Dosing Media
48
Dosing of Suspensions
48
Damping of the Pulsation
49
7 Electrical Connections
51
Electric Supply
51
Electrical Interfaces
52
Control Inputs and Outputs
52
Level Input with Pre-Alarm and Dry Run
54
Input for Flow Control and Flow Meter
55
8 Operation in Non-Hazardous Areas
55
9 Start-Up
56
Driving Motor
56
Initial Start / Restart
56
10 Operation
57
Operating Elements
57
LED Operation Indicators
57
Key Operation
58
Parameter Table
59
Menu
61
Screen "Operating Messages
61
Fault and Warning Messages
62
Screen "Main Menu
63
Value Entry
63
Menu Guide
65
Selecting the Operation Mode
70
Additional Settings for the Operation Mode
71
Additional Settings for the ANALOG Operation Mode
71
Additional Settings for the PULSE Mode
75
Additional Settings for the BATCH Mode
76
Settings for the EXTERNAL Operation Mode
78
Configuring the Inputs and Outputs
78
Digital Input 01
79
Digital/Analog Inputs 02 and 03
80
Outputs 01 and 02
80
Flow Rate Indicator
81
Calibration
83
System
85
Totalizer
85
Password
85
Info
87
Extras
87
Slow-Mode
87
Dosing Monitoring
87
Diaphragm Rupture Detection (OPTION)
88
Level Monitoring
89
Venting Automatic (Only with CS 409.2)
90
11 Maintenance
92
Working Materials
93
Drive Unit
94
Drive Motor
94
Oil Change
94
Dosing Unit
95
Overview of the Tightening Torques
95
Changing the Diaphragm
96
12 Spare and Wearing Parts
100
Wearing Parts
100
Spare Parts
100
Spare and Wearing Parts
101
Diaphragm Pump C 409.2- 0,8 E
101
Diaphragm Pump C 409.2- 4,0 (E)
102
Diaphragm Pump C 409.2-250 (E)
104
Diaphragm Pump C 409.2- 4,0 (E)
106
With Integrated Overflow Valve
106
Diaphragm Pump C 409.2-250 (E)
108
With Integrated Overflow Valve
108
Diaphragm Pump CS 409.2- 0,8 E
110
Diaphragm Pump CS 409.2- 4,0 (E)
112
With Integrated Overflow Valve
114
13 Fault Analysis and Corrective Action
116
Analysis of the Plain Text Error Messages
116
Analysis of Other Faults
118
14 Shut-Down
120
15 Disposal
120
Dismantling and Transport
120
Complete Disposal
120
16 Clearance Certificate
121
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Sera C 409.2 Series Operating Instructions Manual (70 pages)
Controllable Piston Diaphragm Pump
Brand:
Sera
| Category:
Water Pump
| Size: 4 MB
Table of Contents
Table of Contents
2
1 Quickstart
4
Electric Supply
4
Operating Elements
4
LED Operation Indicators
4
Key Operation
5
Factory Settings
5
Control Inputs and Outputs
5
Control Via a Contact Signal
5
Control Via an Analog Signal
5
Selecting the Operating Mode
5
2 General
6
3 Types
6
Type Designation
6
Type Plate
6
Materials
7
Viscosity, Pumped Medium
7
Dosing Range
7
Noise Measurement
7
4 Safety Instructions
7
Quality Instructions
7
Marking of Notes
7
Marking of Notes in These Operating Instructions
7
Marking of Notes on the Product
7
Personnel Qualification and Training
7
Safety Conscious Working
8
Safety Instructions for Owner / Operator
8
Safety Instructions for Maintenance, Servicing and Installation Work
8
Arbitrary Modification and Production of Spare Parts
8
Improper Operations
8
Intended Use
8
Personal Protection for Maintenance and Service
8
Utilities
9
5 Transport and Intermediate Storage
9
General
9
Storage
9
6 Assembly Groups of the Piston Diaphragm Pump
10
7 Technical Data
11
Dimensions
11
Technical Data
13
Output Data
13
Motor Data
13
8 Functional Description
14
General
14
Assembly Groups of the Piston Diaphragm Pumps 409.2
14
Stroke Mechanism
14
Stroke Length Adjustment
14
Assembly Pump
16
Pump Body
17
Suction-/Pressure Valve
17
Diaphragm Rupture Monitoring
18
Drive Motor
18
Start-Up
18
Motor Protection
18
Maintenance of the Drive Motor
18
Restart
18
9 Installation
18
Installation Instructions
18
Provide for an Overpressure Protection
20
Preventing a Backflow of the Pumped Medium
21
Eliminating Undesired Siphoning
21
How to Ensure Suction Free from Air
22
Install the Empty-Tank Alarm
22
How to Avoid an Emptying of the Suction Line
23
Line Strainer
23
Suction Via a Siphon Vessel
24
In Case of Easily Degassing Pumped Media
24
Dosing of Suspensions
25
Damping of the Pulsation
25
10 Electrical Connections
28
Electric Supply
28
Electrical Interfaces
28
Control Inputs and Outputs
28
Level Input with Pre-Alarm and Dry Run
29
Input for Flow Control and Flow Meter
30
11 Operation
30
Operating Elements
30
LED Operation Indicators
30
Key Operation
31
Parameter Table
32
Menu
33
Screen "Operating Messages
33
Fault and Warning Messages
33
Screen "Main Menu
34
Value Entry
34
Menu Guide
35
Selecting the Operation Mode
39
Additional Settings for the Operation Mode
39
Additional Settings for the ANALOG Operation Mode
39
Additional Settings for the PULSE Mode
41
Additional Settings for the BATCH Mode
42
Settings for the EXTERNAL Operation Mode
43
Configuring the Inputs and Outputs
43
Digital Input 01
44
Digital/Analog Inputs 02 and 03
44
Outputs 01 and 02
44
Flow Rate Indicator
45
Calibration
46
System
47
Totalizer
48
Password
48
Info
48
Extras
48
Slow-Mode
48
Dosing Monitoring
49
Diaphragm Rupture Detection (OPTION)
49
Level Monitoring
50
12 Maintenance
51
Wearing Parts
51
Spare Parts
51
List of Spare and Wearing Parts
52
Piston Diaphragm Pump
52
Replacing the Diaphragm
54
General
54
Piston Diaphragm Pump
54
Ventilation after Diaphragm Replacement
55
Setting the Compensating Valve
56
Oil Change
58
13 Lubricants
58
Lubricant in Stroke Mechanism
58
Hydraulic Fluid
59
14 Fault Analysis and Corrective Action
59
Fault Analysis and Corrective Action
60
Analysis of Other Faults
62
15 Foreseeable Misuse
63
Transport
63
Assembly and Installation
63
Start-Up
63
Operation
63
16 Shut-Down
64
Maintenance/Repair
64
Cleaning
64
Shut-Down
64
Disassembly
64
Disposal
64
Dismantling and Transport
64
Complete Disposal
64
Pressure Switch
65
17 Disposal
64
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