SenerTec Dachs Gen2 F5.5 Manuals

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SenerTec Dachs Gen2 F5.5 Operating Instructions Manual (184 pages)

Mini CHP unit

Brand: SenerTec | Category: Industrial Equipment | Size: 3 MB

Table of Contents
3
Safety
7
General Safety Instructions
8
Structure of the General Safety Instructions
8
Working on Electrical and Electronic Equipment
8
Gas Connection
10
Recommendations
11
Specific Safety Instructions
12
Machine in Operation
12
Installation, Repair and Maintenance Work
14
Service Work
15
Liabilities
16
Manufacturer's Liability
16
Disclaimer of Warranty
17
Liabilities of the Installer
17
Before Commissioning
18
Responsibilities of the User
19
About this Manual
21
In General
21
Additional Documentation
21
Symbols Used
21
Structure of the Safety Instructions
21
Symbols Used and Typographical Distinctions
21
Technical Specifications
23
Homologations
23
Technical Data
23
Technical Data - CHP Unit
23
Technical Data (Supplement)
26
Brötje WGB Supplementary Heater (Optional)
27
Buffer Vessel
27
Technical Data of the Temperature Sensor
28
Dimensions and Connections
28
CHP System
28
Dimensions of SE Buffer Vessels
29
SE800 Connections
29
SE800 HX Connections
30
Electrical Diagram
31
Mains Connection with Existing Distribution Board
31
Mains Connection with Separate Distribution Board
32
Description of the Product
33
Product Information
33
Operating Principle
33
Main Components
34
CHP System
34
SE Components
35
Control Panel Description
36
Standard Delivery
36
Accessories & Options
37
Before Installation
38
Installation Regulations
38
Installation Requirements
38
Remote Connection
38
Heating Water Requirements
39
Cooling Water Requirements
40
Heating Installation and Return Temperatures
41
Gas Installation
41
Flue Gas Installation
42
Electrical Installation
43
Requirements for the Installation Site
43
Spatial Requirements for the CHP System
43
Spatial Requirements for the CHP System with SE800 or SE800 HX
44
Ambient Conditions
46
Specific Criteria for the Installation Room
46
Installation Conditions
47
Room Ventilation
47
Combustion Air Supply
48
Outdoor Air Supply
48
Flue Gas Installation Requirements
48
Transport
49
Access to the Installation Site
49
Transporting the CHP System
50
Transport of the SE800 and SE800 HX Buffer Vessel
50
Unpacking & Initial Preparation
51
Unpacking
51
Aligning and Securing the Mounting Rail
52
Connecting Diagrams
53
Installation
54
In General
54
Assembly
54
Installing the CHP System
54
Setting up SE800 and SE800 HX Buffer Vessels
55
Designing the Diaphragm Expansion Vessel
58
Attach Tilt Protection for SE800 and SE800 HX
58
Rinsing the SE800 Hxbuffer Vessel
59
Installing the Potential Equalisation
59
Installing the Vent Valve on the SE800/SE800 HX
59
Fitting the Buffer Vessel Sensors on the SE800/SE800 HX
61
Positioning the Temperature Sensors on On-Site Buffer Vessels
61
Installing the Insulation on the Buffer Vessel SE800 and SE800 HX
62
Securing the Mounting Frame for the Supplementary Heater to the SE800 and SE800 HX Buffer Vessels (Optional)
63
Fitting the Brötje-WGB-I-Serie Supplementary Heater to the SE800/SE800 HX Buffer Vessels
64
Fitting the FWS40 FRESH HYDRO Domestic Hot Water Module to the SE800/SE800 HX Buffer Vessel
65
Preparation
66
Removing the Soundproof Enclosure
66
Sealing the Holes in the Base Tray
67
Removing the Lid of the Pump Cover
68
Removing the Transport Lock on the Frequency Inverter
68
Removing the Transport Locks
68
Levelling the CHP System
69
Hydraulic Connections
70
Hydraulic Connections - General
70
Direct Connection to the Heating Water Circuit
70
Hydraulic Connection to the SE800/SE800 HX Buffer Vessels
73
Fitting Drain Hoses to the Safety Valves
75
Connecting a Buffer Vessel Discharge Pump
76
Connecting the FWS40 FRESH HYDRO Domestic Hot Water Module to the SE800/SE800 HX Buffer Vessels
77
Connecting an On-Site Domestic Hot Water Storage Tank to the SE800/SE800 HX Buffer Vessel
78
Heating Water Connection of a Supplementary Heater to the Buffer Vessel
78
Using a Heat Meter (Optional)
80
Gas Connection
80
Routing the Gas Pipe
80
Installing the Gas Connection
81
Vent and Gas the Gas Pipe
82
Gas Connection of the Supplementary Heater
82
Flue Gas Evacuation/Air Supply
82
Air Supply
83
Outdoor Air Supply
83
Flue Gas Evacuation - General Information
85
Connecting the Flue Gas System
86
Draining the Condensate
87
Flue Gas Evacuation of the Supplementary Heater - Separate Assignment
88
Joint Flue Gas Evacuation of the Supplementary Heater and the CHP System
88
Electrical Connection
91
Electrical Grid Connection - Framework Conditions
91
Specifications for Grid Connection
92
Mounting the Controller
92
Preparing the Controller
93
Electrical Power Supply
94
Connecting the Cable Harnesses in the Controller
96
Performing the PE Conductor Test
100
Closing the Controller
105
Potential Equalisation
105
Overview of the External Connections on the Power PCB
106
Connecting a Heating Emergency Switch
106
Connection of the Buffer Vessel Sensors
107
Connecting the External Temperature Sensors (Contact Sensors)
108
Connecting the Buffer Vessel Discharge Pump
108
Connecting the Outside Temperature Sensor
109
Connecting the Supplementary Heater
109
Connection of a Circulation Pump
110
Remote Shutdown by Network Operator
111
Filling the Installation
111
Filling and Venting the System's Heating Water Circuit
111
Checking the Pre-Charge Pressure on the Diaphragm Expansion Vessel
112
Filling and Venting the Cooling Water Circuit
113
Commissioning
115
General
115
Checklist before Commissioning
116
CHP System Checklist
116
Buffer Vessel Checklist
117
Checklist for the FWS40 HYDRO Domestic Hot Water Module
117
Checklist for the Supplementary Heater
118
Commissioning Procedure
118
Setting the Parameters on the MSR3 Controller
119
Commissioning Wizard
128
Performing Further Commissioning Steps on the MSR3 Controller
141
Further Commissioning Steps with Domestic Hot Water Module
142
Further Commissioning Steps for Buffer Vessel Discharge Function
143
Further Commissioning Steps for Operation with Additional Heat Generator (Brötje-WGB-I-Serie)
144
Gas Settings
144
Preparation
144
Removing the Main Nozzle
145
Determining and Setting the Gas Pressure (Version with Natural Gas Drive)
146
Determining and Setting the Gas Pressure (Version with Liquefied Gas Drive)
147
Final Instructions
147
Final Venting of the System's Water Circuits
147
Attaching the Lid of the Pump Cover
148
Assembling the Soundproof Enclosure
148
Commissioning Report
148
Instruction of the User
149
Operation
150
General
150
Control Panel - Operating View
150
Control Elements of the Energy Manager
152
Service Code Display in the Dashboard View
156
Error List Menu
156
Error Categories
156
Reset Errors
157
Activating the Service Level
158
Exiting the Service Level
159
Start the CHP System
160
Starting the CHP System in Chimney Sweep Mode
160
Shutting down the CHP System
162
Frost Protection
162
Settings
163
List of Parameters
163
Description of the Parameters
163
Settings for the Supplementary Heater Brötje WGB
163
Settings for the FWS40 FRESH HYDRO Domestic Hot Water Module
165
Setting the Domestic Hot Water Temperature
165
Configuring the Circulation Unit (if Available)
166
10 Maintenance
167
General
167
Standard Inspection and Maintenance Operations
167
Repairs
167
11 Troubleshooting
168
Service Codes
168
Structure of Service Codes
168
List of Service Codes
168
12 Decommissioning
175
Decommissioning Procedure
175
Temporary Decommissioning
175
Permanent Decommissioning
175
Recommissioning Procedure
176
13 Disposal
177
Disposal/Recycling
177
14 Spare Parts
179
15 Appendix
180

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SenerTec Dachs Gen2 F5.5 Operating Instructions Manual (184 pages)

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