User Manuals: Selva Marlin 100 EFI Outboard Motor

User Manuals: Selva Marlin 100 EFI Outboard Motor

Manuals and User Guides for Selva Marlin 100 EFI Outboard Motor. We have 1 Selva Marlin 100 EFI Outboard Motor manual available for free PDF download: Service Manual

Selva Marlin 100 EFI Service Manual

Selva Marlin 100 EFI Service Manual (249 pages)

Outboard Motor Selva Marlin 100 EFI

Brand: Selva | Category: Outboard Motor | Size: 8 MB

Table of Contents

Gen Info General Information

5
- Important Information
  2
- Table of Contents
  5
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbols
    7
  - Contents
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  10
  - Applicable Model
    10
  - Serial Number
    10
- Propeller Selection
  
  10
  - Propeller Size
    10
  - Selection
    11
- Predelivery Checks
  
  11
Spec Specifications

15
- General Specifications
  
  16
- Specifications
  
  16
- Maintenance Specification
  
  18
  - Power Unit
    18
  - Lower Unit
    21
  - Electrical
    21
  - Dimensions
    24
- Tightening Torques
  
  26
  - Specified Torques
    26
  - General Torques
    28
Chk Adj/Chk Adj

29
- Periodic Checks and Adjustments
  
  30
- Special Service Tools
  
  30
- Chk Adj
  
  30
- Maintenance Interval Chart
  
  31
- Top Cowling
  
  32
  - Checking the Top Cowling
    32
- Fuel System
  
  32
  - Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Fuel Injector)
    32
  - Checking the Fuel Filter
    32
- Power Unit
  
  33
- Control System
  
  37
- Bracket Unit
  
  40
  - Checking the Power Trim and Tilt Operation
    40
  - Checking the Power Trim and Tilt Fluid Level
    40
- Lower Unit
  
  41
- General
  
  43
  - Checking the Anodes
    43
  - Checking the Battery
    43
  - Lubricating the Outboard Motor
    44
Fuel Fuel System

47
- Special Service Tools
  
  48
- Fuel System
  
  48
- Hose Routing
  
  49
  - Fuel and Blowby Hoses
    49
- Fuel Filter and Fuel Pump
  
  50
- Intake Manifold
  
  54
- Vapor Separator
  
  59
- Canister
  
  66
  - Checking the Canister
    67
Powr Power Unit

68
- Special Service Tools
  
  71
- Power Unit
  
  72
- Throttle Link
  
  89
- Ecm
  
  90
- Junction Box
  
  91
- Cylinder Head
  
  93
  - Removing the Cylinder Head
    95
  - Checking the Valve Lifters
    96
  - Checking the Valve Springs
    96
  - Checking the Valves
    96
  - Checking the Valve Guides
    97
  - Replacing the Valve Guides
    97
  - Checking the Valve Seat
    98
  - Refacing the Valve Seat
    99
  - Checking the Camshafts
    101
  - Checking the Cylinder Head
    101
  - Installing the Valves
    102
  - Installing the Cylinder Head
    103
- Exhaust Cover
  
  106
- Cylinder Block
  
  109
  - Disassembling the Cylinder Block
    110
  - Checking the Piston Diameter
    110
  - Checking the Cylinder Bore
    111
  - Checking the Piston Clearance
    111
  - Checking the Piston Rings
    111
  - Checking the Piston Ring Grooves
    112
  - Checking the Piston Ring Side Clearance
    112
  - Checking the Connecting Rod Big End Side Clearance
    112
  - Checking the Crankshaft
    113
  - Checking the Crankpin Oil Clearance
    113
  - Selecting the Connecting Rod Bearing
    115
  - Checking the Crankshaft Journal Oil Clearance
    116
  - Selecting the Main Bearing
    117
  - Assembling the Power Unit
    119
  - Installing the Power Unit
    121
Lowr Lower Unit

123
- Lower Unit
  
  124
- Special Service Tools
  
  124
- Lower Unit
  
  126
- Propeller Shaft Housing
  
  133
- Drive Shaft and Lower Case
  
  138
  - Removing the Drive Shaft
    140
  - Disassembling the Drive Shaft
    140
  - Disassembling the Forward Gear
    140
  - Disassembling the Lower Case
    140
  - Checking the Pinion and Forward Gear
    141
  - Checking the Bearings
    141
  - Checking the Drive Shaft
    141
  - Checking the Lower Case
    141
  - Assembling the Lower Case
    142
  - Assembling the Forward Gear
    142
  - Assembling the Drive Shaft
    143
  - Installing the Drive Shaft
    143
  - Installing the Propeller Shaft Housing
    143
  - Installing the Water Pump and Shift Rod
    144
  - Installing the Lower Unit
    145
- Shimming
  
  148
  - Selecting the Pinion Shims
    149
  - Selecting the Forward Gear Shims
    150
- Backlash
  
  151
  - Measuring the Forward Gear Backlash
    151
Brkt Bracket Unit

154
- Bracket Unit
  
  156
- Special Service Tools
  
  156
- Shift Rod
  
  157
- Bottom Cowling
  
  158
- Upper Case
  
  161
  - Removing the Upper Case
    167
  - Disassembling the Oil Pump
    167
  - Checking the Oil Pump
    167
  - Assembling the Oil Pump
    167
  - Disassembling the Upper Case
    168
  - Checking the Drive Shaft Bushing
    168
  - Disassembling the Oil Pan
    168
  - Checking the Oil Strainer
    169
  - Assembling the Oil Pan
    169
  - Assembling the Upper Case
    170
  - Installing the Upper Case
    170
- Steering Arm
  
  172
  - Removing the Steering Arm
    173
  - Installing the Steering Arm
    173
- Clamp Brackets and Swivel Bracket
  
  174
  - Removing the Clamp Brackets
    176
  - Installing the Clamp Brackets
    176
  - Adjusting the Trim Sensor
    176
- Power Trim and Tilt Unit
  
  178
  - Removing the Power Trim and Tilt Unit
    179
- Power Trim and Tilt Motor
  
  180
- Gear Pump
  
  185
  - Disassembling the Gear Pump
    188
  - Checking the Gear Pump
    188
  - Assembling the Gear Pump
    188
- Tilt Cylinder and Trim Cylinder
  
  190
- Power Trim and Tilt Electrical System
  
  200
  - Checking the Fuse
    200
  - Checking the Power Trim and Tilt Relay
    200
  - Checking the Power Trim and Tilt Switch
    201
  - Checking the Trim Sensor
    202
Elec Electrical Systems

203
- Electrical Systems
  
  204
- Special Service Tools
  
  204
- Checking the Electrical Components
  
  205
  - Measuring the Peak Voltage
    205
  - Measuring the Lower Resistance
    205
- Electrical Components
  
  206
  - Port View
    206
  - Starboard View
    207
  - Bow View
    208
  - Top View
    209
- Ignition and Ignition Control System
  
  210
  - Checking the Ignition Spark
    210
  - Checking the Spark Plug Wires
    210
  - Checking the Ignition Coils
    210
  - Checking the ECM
    211
  - Checking the Pulser Coils
    211
  - Checking the Sensor Assembly
    211
  - Checking the Cooling Water Temperature Sensor
    212
  - Checking the Oil Pressure Switch
    212
  - Checking the Shift Position Switch
    212
  - Checking the Main and Fuel Pump Relay (Main Control)
    213
- Fuel Control System
  
  213
- Starting System
  
  214
  - Checking the Fuses
    214
  - Checking the Starter Relay
    214
- Starter Motor
  
  216
  - Disassembling the Starter Motor
    218
  - Checking the Starter Motor Pinion
    218
  - Checking the Armature
    218
  - Checking the Brushes
    219
  - Checking the Magnet Switch
    219
  - Checking the Starter Motor Operation
    219
- Charging System
  
  219
  - Checking the Stator Coil
    219
  - Checking the Rectifier Regulator
    220
Trbl Shtg Troubleshooting

221
- Special Service Tools
  222
- Trbl Shtg
  222
- Troubleshooting
  222
- Selva Diagnostic System
  226
  - Power Unit
    226
  - Bracket Unit
    234
  - Electrical Systems
    238
  - Self-Diagnosis
    239
  - Diagnosing the Electronic Control System
    239
    
    Wiring Diagram
    246

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