SeaSTAR OPTIMUM EPS Manuals

SeaSTAR OPTIMUM EPS Manuals

Manuals and User Guides for SeaSTAR OPTIMUM EPS. We have 1 SeaSTAR OPTIMUM EPS manual available for free PDF download: Installation Manual

SeaSTAR OPTIMUM EPS Installation Manual

SeaSTAR OPTIMUM EPS Installation Manual (152 pages)

Electronic Power Steering for Outboard Powered Vessels

Brand: SeaSTAR | Category: Industrial Equipment | Size: 19 MB

Table of Contents

Table of Contents
5
Abbreviations

8
1 Safety Information

9
- Safety Labels
  11
2 System Overview

15
- System Description
  15
- Optimus EPS System Diagrams
  17
3 Installation Overview

21
- Important Information/Technical Support Contact
  21
- Installation Summary
  21
4 Planning

23
- Required Parts
  24
- Plan Your Component Placement
  25
  - Electronic Helm(S)
    25
  - Cantrak Display
    27
  - Pump Control Module (PCM)
    30
  - Power Steering Pump
    32
  - Smartcylinders
    33
  - Steering Service Valves
    34
  - Circuit Breakers
    34
- Plan Your Connections
  35
  - Hydraulic Hoses
    35
  - Power Connections
    37
  - Ignition & Tachometer Connections
    41
  - Optional Autopilot Connection
    41
- Diagram
  42
5 Installation

43
- Mounting the Helm(S)
  43
- Cantrak Display
  48
- PCM and Power Steering Pumps
  49
- Smartcylinder Mounting
  54
  - Ground Strap Installation
    59
- Plumbing the System
  60
  - Hose Labels
    61
  - Hose Installation
    62
  - Hose Fitting Reorientation (if Required)
    64
- Connecting the Smartcylinder
  66
6 Networks and Wiring

71
- Harness Connections
  73
  - Connecting the Helm
    73
  - Connecting a Second Station
    75
  - Connecting the Cantrak
    76
- Power Wiring
  77
  - PCM Wiring
    77
  - PCM Wiring Strain Relief
    79
- Ignition Sensing
  80
  - Ignition Splicing
    81
- Engine RPM Source
  82
  - NMEA 2000 CAN Bus
    82
  - Analog Tachometer
    83
- Autopilot Connection (Optional)
  83
- Buzzer Kit (Optional)
  84
7 Setup, Purging, and Calibration

85
- Initial System Setup
  85
- Purging the Steering System
  88
  - Preparation
    88
  - The Purging Process
    89
- Calibrating the Smartcylinders
  92
  - Restricting Smartcylinder Travel
    93
- Steering Settings
  95
  - Adjustment
    96
  - Available Settings
    97
  - User Permissions
    98
8 Commissioning

99
- Installation Checks
  99
- Pre-Trip Checks
  101
- Sea Trial
  103
  - Verify Tachometer Signal
    103
  - Check Steering Performance
    103
  - Steering Adjustments
    104
  - Conclusion of Sea Trial
    104
- Complete Warranty Checklist
  104
9 Fault Handling

105
- Danger Fault Handling
  105
- Warning Fault Handling
  106
10 Warranty

109
- Statement of Limited Warranty
  109
- Return Goods Procedure
  109
Appendix A Mounting Templates

111
- Helm Templates
  111
  - Front Mount Helm
    111
  - Rear Mount Helm
    113
  - Classic Tilt Helm
    115
  - Sport Tilt Helm
    117
- Cantrak Display
  119
- PCM Mounting Dimensions
  121
- Power Steering Pump
  122
  - Power Steering Pump Mounting Dimensions
    122
  - Floor Mounting the Pumps
    123
Appendix B CAN Network

125
- Basic Network
  125
  - CAN Bus Connectors
    126
  - CAN Bus Connectivity
    127
  - Electrical Harness
    127
  - Powering the Bus
    128
  - CAN Bus Power
    128
Appendix C USING Datalink

129
- Dealer Tools
  129
- Connection
  129
- Navigating Datalink
  130
- System Setup
  132
  - System Parameters
    132
  - Settings Menu Access
    133
  - Second Station
    133
  - Cycle Power to System
    133
- Purge with Datalink
  134
- Calibrate with Datalink
  135
Appendix D USING the COLOR Cantrak Display

137
- Display Navigation
  137
- Documentation Conventions
  138
- Initial Startup
  139
- Unlocking the Dealer Menu
  139
- Menu Structure
  140
Appendix E UPDATING Firmware

141
- Downloading Software Update Files
  141
- One-Step System Firmware Update
  142
- Checking Component Firmware Revision Levels
  143
  - Using the Cantrak
    143
  - Using Datalink
    143
- Backing up Component Configuration Files
  145
  - Using the Cantrak
    145
  - Using Datalink
    145
- Updating Individual Components
  146
- Updating the Cantrak Software
  146
- Opening a Back-Up (ECU) File
  147

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