Sea-doo GTX RFI 5515 Watercraft Parts Manuals

Manuals and User Guides for Sea-doo GTX RFI 5515 Watercraft Parts. We have 1 Sea-doo GTX RFI 5515 Watercraft Parts manual available for free PDF download: Shop Manual

Sea-doo GTX RFI 5515 Shop Manual

Sea-doo GTX RFI 5515 Shop Manual (456 pages)

2000 Sea-Doo

Brand: Sea-doo | Category: Boat | Size: 60 MB

Table of Contents

Table of Contents

20
- Safety Notice
  6
- Air Intake
  7
  - Jet Pump
    7
  - Technical Data
    8
  - Hull Identification Number
    9
  - General Information
    13
  - Tightening Torques
    18
  - Table of Contents
    20
- Exhaust System
  7
- Cooling System
  7
  - Fuel System
    7
- Mandatory Service Tools
  
  21
  - Engine
    21
  - Cooling/Fuel/Oil Systems
    24
  - Propulsion System
    25
  - Workshop
    26
- Optional Service Tools
  
  27
  - Engine
    27
  - Cooling/Fuel/Oil Systems
    30
  - Propulsion System
    31
  - Watercraft Handling
    32
- Service Products
  
  33
Table of Contents

37
- Periodic Inspection Chart
  
  38
- Flushing and Lubrication
  
  39
  - General
    39
  - Procedure
    39
- Water-Flooded Engine
  
  43
  - General
    43
  - Procedure
    43
- Storage
  
  46
Table of Contents

57
- Leak Test
  
  58
  - General
    58
  - Preparation
    58
  - Testing Procedure
    58
  - Engine Cooling System
    58
  - Engine Leakage Diagnostic Flow Chart
    63
- Removal and Installation
  
  65
  - General
    65
  - Electrical Connections
    65
  - Engine Removal
    65
  - Drive System
    66
  - Cleaning
    69
  - Installation
    69
- Magneto System
  
  74
  - Disassembly
    77
  - Cleaning
    83
  - Assembly
    83
  - Magneto Flywheel
    85
- Top End
  
  88
  - General
    91
  - Rave System
    91
  - Disassembly
    94
  - Cleaning
    101
  - Inspection
    101
  - Assembly
    104
  - Cylinder Head
    111
  - Adjustment
    112
  - Combustion Chamber Volume Measurement
    112
- Bottom End
  
  114
  - Disassembly
    117
  - Cleaning
    124
  - Inspection
    124
  - Assembly
    129
- Rotary Valve
  
  136
  - General
    137
  - Inspection on Watercraft
    137
  - Disassembly
    138
  - Cleaning
    140
  - Inspection
    140
  - Assembly
    141
  - Rotary Valve Timing
    144
- Exhaust System
  
  146
  - Removal
    149
  - Exhaust Manifold
    152
  - Tuned Pipe Repair
    153
  - Installation
    154
Table of Contents

158
- Circuit, Components and Care
  159
  - Circuit
    166
  - Components
    170
  - Water Flow Regulator Valve
    171
  - Care
    173
  - Towing the Watercraft in Water
    174
Table of Contents

175
- Fuel Circuit
  
  177
  - General
    182
  - Removal
    182
  - Fuel Filter
    182
  - Fuel Tank
    185
  - Inspection
    186
  - Assembly
    187
  - Fuel System Pressurization
    187
- Air Intake
  
  189
  - Removal
    192
  - Assembly
    193
- Carburetor
  
  195
  - General
    196
  - Removal
    196
  - Cleaning
    197
  - Disassembly and Inspection
    197
  - Assembly
    199
  - Installation
    201
  - Adjustments
    202
Section 06 Fuel System Subsection 05 (Fuel Injection) Fuel Injection 0

208
- Fuel Injection
  
  208
- Introduction
  
  209
  - Air Induction
    209
  - Fuel Delivery
    209
  - Fuel Injectors
    210
  - Electronic Management
    211
  - Electronic Control Unit (Ecu)
    211
- Diagnostic Procedures
  
  213
  - Fault Code Tables
    214
  - Throttle Body
    216
- Component Inspection
  
  216
  - Air Induction System
    216
  - Fuel Delivery
    216
  - Electronic Management
    218
  - Throttle Position Sensor (Tps)
    218
  - Air Temperature Sensor (Ats)
    220
  - Water Temperature Sensor (Wts)
    220
  - Rave Solenoid
    222
  - Rfi Sensors Resistance Values
    223
  - Spark Plug Inspection
    224
- Troubleshooting Summary
  
  224
- Adjustment
  
  225
  - Throttle Position Sensor (Tps)
    225
- Removal and Installation
  
  226
  - Throttle Position Sensor (Tps)
    226
  - Air Temperature Sensor (Ats)
    226
  - Air Pressure Sensor (Aps)
    226
  - Water Temperature Sensor (Wts)
    226
  - Crankshaft Position Sensor (Cps)
    226
  - Fuel Pump Assembly
    226
  - Fuel Injector
    227
Table of Contents

228
- Oil Injection System
  
  229
  - General
    236
  - Oil System Pressurization
    236
  - Oil Filter
    236
- Oil Injection Pump
  
  237
  - Oil Pump Identification
    240
  - Removal
    240
  - Disassembly
    240
  - Cleaning
    240
  - Assembly
    240
  - Adjustment
    241
  - Checking Operation
    243
Table of Contents

245
- Ignition System
  
  246
  - General
    246
  - Ignition Coil
    247
    
    Multi-Purpose Electronic Module (Mpem)
    248
    
    Ignition Timing
    251
    
    Ignition System Testing Procedure
    258
    
    Spark Plugs
    262
- Charging System
  
  266
  - General
    266
  - Testing Procedure
    266
  - Battery
    269
    
    Troubleshooting
    269
    
    Battery Installation
    274
- Starting System
  
  275
  - General
    278
  - Starting System Troubleshooting
    279
  - Starter Removal
    280
  - Starter Disassembly
    280
  - Cleaning
    282
  - Parts Inspection
    283
  - Starter Assembly
    283
  - Starter Installation
    285
  - Starter Specification
    287
- Instruments and Accessories
  
  288
  - General
    288
  - Inspection
    288
- Digitally Encoded Security System
  
  298
  - General
    298
Table of Contents

301
- Jet Pump
  
  302
  - General
    303
  - Jet Pump Inspection on Watercraft
    303
  - Removal
    306
  - Disassembly
    307
  - Cleaning
    310
  - Parts Inspection
    310
  - Assembly
    313
  - Pump Pressurization
    320
  - Installation
    321
  - Steering Cable
    322
- Drive System
  
  323
  - General
    326
  - Removal
    326
  - Inspection
    330
  - Assembly
    331
  - Installation
    333
  - Lubrication
    336
- Reverse System
  
  337
  - General
    338
  - Disassembly
    338
  - Shift Lever
    338
  - Assembly
    339
  - Reverse Gate
    339
  - Adjustment
    341
  - Disassembly
    344
  - Inspection
    345
  - Assembly
    345
  - Adjustment
    347
- Variable Trim System
  
  348
  - General
    349
  - Removal
    349
  - Disassembly
    349
  - Inspection
    350
  - Assembly
    350
  - Installation
    350
  - Adjustment
    351
Table of Contents

352
- Steering System
  
  353
  - Removal and Installation
    354
  - Disassembly
    358
  - Assembly
    361
  - Disassembly
    364
  - Assembly
    367
- Adjustable Steering
  
  369
  - Disassembly
    370
  - Assembly
    374
- Alignment
  
  376
Table of Contents

378
- Direct Action Suspension
  379
  - Removal
    380
  - Inspection
    381
  - Assembly
    381
Adjustment and Repair/Adjustment and Repair

382
- Adjustment and Repair
  383
- Seat Adjustment
  397
- Storage Compartment Cover Adjustment
  398
- Access Panel Adjustment
  399
- Inlet Grate
  399
- Riding Plate
  399
- Jet Pump Support
  401
- Deflector
  402
- Drain Plug Installation
  402
- Seat Removal
  403
- Bumper Replacement
  404
- Seat Cover Replacement
  404
- Baffle Sealing
  405
- Engine Compartment Cover Removal
  405
- Sponson Replacement
  405
- Decals Replacement
  406
- Hull and Body Repair
  406
- Tools and Materials List
  409
- Thru-Hull Fitting Installation
  410
  - Wire Color Codes
    436
  - Packard Connector
    437

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