Sea-doo GTX 5863 Manuals

Manuals and User Guides for Sea-doo GTX 5863. We have 1 Sea-doo GTX 5863 manual available for free PDF download: Shop Manual

Sea-doo GTX 5863 Shop Manual

Sea-doo GTX 5863 Shop Manual (618 pages)

SeaDoo Jetski

Brand: Sea-doo | Category: Boat | Size: 61 MB

Table of Contents

Table of Contents

25
- Periodic Inspection Chart
  26
- Flushing and Care
  27
  - Flushing
    27
  - Procedure
    27
  - Care
    28
- Water-Flooded Engine
  30
- Storage
  31
Table of Contents

38
- Removal and Installation
  39
  - General
    39
  - Removal from Watercraft
    39
  - Cleaning
    41
  - Nstallation
    41
- Top End
  43
  - Engine Description
    44
  - General
    44
  - Disassembly
    44
  - Assembly
    49
  - Squish Area
    54
  - 657 X Engine
    56
  - 717 Engine
    57
  - Crankshaft Misalignment and Deflection
    58
  - Disassembly
    59
  - Cleaning
    60
  - Inspection
    61
  - Assembly
    62
- Rotary Valve
  65
  - General
    66
  - Nspection on Watercraft
    66
  - Disassembly
    67
  - CLEAN L NG
    69
  - Inspection
    69
  - Assembly
    69
- Exhaust System
  75
  - Tuned Pipe Removal
    76
  - Exhaust Manifold Removal
    76
  - Tuned Pipe Repair
    76
Table of Contents

88
- Fuel Circuit
  89
  - General
    90
  - Inspection
    91
  - Removal
    92
  - Assembly
    92
  - FUEL SYSTEM Pressllrlzatlon
    92
- Air Intake
  94
  - Removal
    95
  - Assembly
    95
- Carburetors
  96
  - 587 Engine
    96
  - General
    99
  - Carburetor Removal
    99
  - Cleaning
    99
  - Disassembly and Inspection
    99
  - Pump Verification
    99
  - Carburetor Assembly
    100
  - Carburetor Installation
    102
  - Adjustments
    103
Table of Contents

114
- Magneto System
  115
  - General
    116
  - Cleaning
    118
  - Disassembly
    118
  - Assembly
    119
  - Installalion
    120
- Ignition System
  121
  - General
    121
  - Ignition Timing Procedure
    122
  - Ignition System Testing Procedure
    125
  - Bombardier Ignition Tester
    126
  - Tests
    126
  - Spark Plugs
    128
- Charging System
  131
  - General
    131
- Starting System
  138
  - General
    139
  - Starting System Troubleshooting
    140
  - Starter Removal
    141
  - Starter Disassembly
    141
  - Cleaning
    141
  - Parts Inspection
    142
  - Starter Assembly
    142
  - STARTER L NSTALLATION
    144
  - Starter Specification
    144
- Instruments and Accessories
  145
  - General
    145
  - Inspection
    145
Table of Contents

150
- Jet Pump
  151
  - Aluminum Pump
    151
  - Plastic Pump
    152
  - General
    153
  - Jet Pump Inspection on Watercraft
    153
  - Jet Pump Removal
    154
  - Jet Pump Disassembly
    158
  - Cleaning
    160
  - Parts Inspection
    160
  - Jet Pump Assembly
    163
  - Pump Pressurization
    167
  - Jet Pump Installation
    169
- Drive System
  174
  - General
    175
  - Removal
    175
  - PARTS L NSPECTION
    178
  - Repair
    178
  - Assembly
    179
  - Gts and Gtx Models
    182
  - General
    183
  - Disassembly
    183
  - Assembly
    184
  - Adjustments
    186
- Variable Trim System
  188
  - Spx Model
    188
  - General
    189
  - Disassembly
    189
  - Assembly
    190
  - Adjustment
    192
  - Xp Model
    193
  - General
    194
  - Removal
    194
  - Disassembly
    194
  - Inspection
    194
  - Assembly
    195
  - Installation
    195
  - Adjustment
    195
Table of Contents

197
- Sp / Xp Series
  198
  - Removal and Assembly
    199
- Gts and Gtx Models
  201
  - Removal and Assembly
    202
- Alignment
  205
Table of Contents

207
- Adjustment and Repair
  208
  - Sp Xp Series
    208
  - Gts / Gtx Models
    210
  - Seat Adjustment
    212
  - Storage Compartment Cover Adjustment
    213
  - Seat Cover Replacement
    213
  - Bumper Replacement
    213
  - Sponson Replacement
    214
  - Baffle Sealing (Gts 1 Gtx Models)
    214
  - Decals Replacement
    214
  - Hull and Body Repair
    215
- Painting
  219
  - Parts that Can be Painted
    220
  - Concept Tm Painting Procedure
    222
  - Surface Preparation
    222
  - Full Panel and Overall Repairs
    222
  - Spot Panel Repairs
    222
  - Deltatm Painting Procedure
    223
  - Surface Preparation
    223
  - Delta
    223
  - Tm 2800. Color
    223
  - Recommended Spray Equipment
    223

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