User Manuals: SDMO R44C3 Generator

User Manuals: SDMO R44C3 Generator

Manuals and User Guides for SDMO R44C3 Generator. We have 1 SDMO R44C3 Generator manual available for free PDF download: User And Maintenance Manual

SDMO R44C3 User And Maintenance Manual

SDMO R44C3 User And Maintenance Manual (204 pages)

Brand: SDMO | Category: Inverter | Size: 11 MB

Table of Contents

Table of Contents

3
- Preface
  5
- General Description
  12
  - Technical Specifications
    15
  - Identifying Sets
    17
  - Fluid Retention
    18
  - Fuel and Consumables
    18
  - Oil Grades
    19
  - Specifications
    19
  - Specifications of Coolants
    20
- Installation-Connections
  21
  - Safety During Unloading
    21
  - Unloading
    21
  - Instructions for Unloading
    22
  - Choice of Location
    23
  - Moving the Genset
    23
  - Connections
    24
  - Connections - General Information
    24
  - Power Cables
    24
  - Power Connections
    25
  - Battery Installation
    26
  - Earth Connection
    26
  - Protection for Individuals and Equipment
    26
  - Earthing System Principle
    27
  - Differential Protection
    28
  - TT System
    28
  - Adjusting the Genset Differential Protection
    29
  - Connection Summary
    30
  - Special Arrangements
    31
- Trailer
  31
  - Check before Towing
    31
  - Trailer Linkage
    31
  - Operation
    32
  - Unhitching the Trailer
    32
  - Break Transmission Adjustment
    33
  - Implementation for Installation
    33
  - Faults and Repairs
    35
  - Complete Wheels Technical Information
    36
  - Electrical Connection Diagram
    36
- Preparation before Operating the Set
  37
  - Checks after Starting the Generating Set
    37
  - Installation Checks
    37
- Using the Generator Set
  38
  - Pre-Start Inspection
    38
  - Control Panel Presentation
    41
  - Generator Set with NEXYS Control Panel
    41
  - Introduction to Pictograms
    42
  - Manual Starting
    43
  - Alarms and Faults
    44
  - Faults and Alarms - Details
    44
  - Switching off
    44
  - Control Panel Presentation
    46
  - Generator Set with TELYS Control Panel
    46
  - View of the Front Panel
    46
  - Description of the Screen
    48
  - Description of the Pictograms in Zone 1
    49
  - Description of the Pictograms in Zone 2
    49
  - Description of the Pictograms in Zone 3
    50
  - Description of the Pictograms in Zone 3
    51
  - Display of Messages in Zone 4
    53
  - Starting
    57
  - Alarms and Faults
    58
  - Switching off
    58
  - Viewing Alarms and Faults
    58
  - Activation of an Alarm or Fault
    59
  - Activation of an Alarm and a Fault
    60
  - Engine Fault Codes Display
    61
  - Horn Reset
    62
- Maintenance Schedule
  62
  - Maintenance Safety Instructions
    62
  - Reminder of Use
    62
  - Table of Maintenance Operations
    63
  - Fault Finding
    64
  - No Load and under Load Tests
    64
- Battery
  65
  - Storage and Transport
    65
  - Battery Setting into Service
    66
  - Check
    66
  - Load Preconization
    67
  - Faults and Remedies
    68
- Appendix
  
  69
- Appendix A - Engine User and Maintenance Manual
  
  69
  - Limited Warranty
    75
  - Important Information
    81
Table of Contents

84
- Chapter 1 BASIC SAFETY PRECAUTIONS Fire and Explosions
  
  90
- Chapter 2 NAME of PARTS
  
  98
  - Engine External Diagrams
    98
  - Equipment and Instrument
    105
  - Preheat Indicator
    105
  - Starter Switch
    105
  - Ammeter
    106
  - Hour Meter
    106
  - Water Temperature Meter and Thermo Unit
    106
  - Stop Solenoid
    107
  - Air Cleaner Indicator
    108
  - Engine Protection Devices
    108
  - Oil Pressure Switch
    108
  - Thermo Switch
    108
  - Battery Electrolyte Level - Inspect
    110
- Chapter 3 Operation
  
  110
  - Engine External - Inspect
    110
  - Preparations for Operation
    110
  - Engine Oil Level - Check
    111
  - Fuel Tank Oil Level - Check
    111
  - Coolant Level - Check
    112
  - Checking Engine Oil Pressure
    113
  - External Inspection During Warm up
    113
  - Starting
    113
  - Warm up Operation
    113
  - Cautions When Operating
    114
  - Inspection During Operation
    114
  - Operation
    114
  - Table 3-1 Standard Values at Rated Speed
    114
  - Inspection after Stopping
    115
  - Stopping
    115
- Chapter 4 FUEL
  
  116
  - Handling Fuel
    116
  - Recommended Fuel
    116
  - Table 4-1 Recommended Limit and Use Limit of
    117
- Chapter 5 ENGINE OIL
  
  120
  - Handling Engine Oil
    120
  - Recommended Engine Oil
    120
  - Selection of Oil Viscosity
    120
  - Engine Oil Deterioration Mechanisms
    121
  - Engine Oil Performance Requirements
    121
  - Definition of Properties of Engine Oil
    122
  - Flash Point
    122
  - Insoluble
    122
  - Total Acid Number
    122
  - Total Base Number
    122
  - Viscosity
    122
  - Water Content
    122
  - Service Limits of Engine Oil
    123
  - Table 5-1 Engine Oil Properties
    123
- Chapter 6 COOLANT
  
  124
  - Genuine LLC
    124
  - Long Life Coolant (LLC)
    124
  - Recommended Water for Coolant
    124
  - Table 6-1 Water Quality Standards
    124
  - General Demands of LLC
    125
  - Other Brand Llcs
    125
  - Standard for Other Brand LLC
    125
  - LLC Specification
    126
  - Table 6-2 LLC Specification
    126
  - LLC Concentration
    128
  - Maintenance of LLC
    128
  - Replacement Intervals of LLC
    128
  - Table 6-3 Recommended LLC Concentration
    128
  - Characteristics of LLC Additive and Important Notes
    129
  - Corrosion of Aluminum Parts
    129
  - Examples of Abnormalities Caused by LLC (Amine Type)
    129
  - Importance of LLC
    129
  - Pitting and Clogging of the Radiator
    129
  - Pitting of Iron Parts
    129
- Chapter 7 MAINTENANCE SCHEDULE
  
  130
  - How to Use the Maintenance Schedule
    130
  - Maintenance Schedule
    131
  - Table 7-1 MAINTENANCE SCHEDULE
    131
  - Basic Engine
    132
  - Belt and Belt Tension - Inspect and Adjust
    132
- Chapter 8 PERIODIC INSPECTION and MAINTENANCE PROCEDURES
  
  132
  - Fuel System
    133
  - Fuel Tank - Drain Water
    133
  - Fuel Filter - Drain Water
    134
  - Fuel System (In-Line Type Fuel Injection Pump) - Bleed Air
    135
  - Fuel System (Distributor Type Fuel Injection Pump) - Bleed Air
    136
  - Fuel Filter (In-Line Type Fuel Injection Pump) - Replace
    137
  - Fuel Filter (Distributor Type Fuel Injection Pump) - Replace
    138
  - Engine Oil and Oil Filter - Replace
    139
  - Lubricating System
    139
  - Coolant - Change
    142
  - Cooling System
    142
  - Radiator Fins - Check and Clean
    144
  - Air Cleaner - Check
    145
  - Inlet and Exhaust Systems
    145
  - Turbocharger - Inspect
    145
  - Pre-Cleaner - Clean, Inspect and Replace
    146
  - Air Cleaner Element - Clean, Check and Replace
    147
  - Electrical System
    148
  - Table 8-1 Specific Gravity of Electrolyte
    148
  - Alternator - Inspect
    149
  - Starter - Inspect
    149
- Chapter 9 LONG-TERM STORAGE
  
  150
- Chapter 10
  
  152
  - Lifting the Engine
    152
  - Cautions against Contamination
    154
  - Cautions Regarding Parts Handling
    154
- Chapter 11 TROUBLESHOOTING
  
  154
  - Considerations before Work
    154
  - Contact a Dealer of Mitsubishi Heavy Industries, Ltd. for Repair Service
    154
  - General Precautions
    154
  - Work Safety
    154
  - Table 11-1 the Starter Does Not Crank or Cranks
    155
  - Table 11-2 the Starter Cranks, but the Engine
    155
  - The Starter Cranks, but the Engine Does Not Start
    155
  - The Starter Does Not Crank or Cranks Slowly, Resulting in Start Failure
    155
  - Troubleshooting
    155
  - Output Decrease
    156
  - Table 11-3 Output Decrease
    156
  - Exhaust Smoke Is White or Blue
    157
  - Table 11-4 Exhaust Smoke Is White or Blue
    157
  - Exhaust Smoke Is Black or Charcoal
    158
  - Table 11-5 Exhaust Smoke Is Black or Charcoal
    158
  - Fuel Consumption Is High
    159
  - Table 11-6 Fuel Consumption Is High
    159
  - Engine Oil Consumption Is High
    160
  - Table 11-7 Engine Oil Consumption Is High
    160
  - Low Engine Oil Pressure
    161
  - Overheating
    161
  - Table 11-8 Overheating
    161
  - Table 11-9 Low Engine Oil Pressure
    161
  - When Fuel Has Run out
    162
  - Main Specifications
    163
  - Table 12-1 Main Specifications
    163
  - Table 12-2 Main Specifications
    164
- Appendix B - Alternator User and Maintenance Manual
  
  167
  - Fault Detection
    180
A.V.r.

193
- Supply
  194
  - AREP Excitation System
    194
  - PMG Excitation System
    195
  - SHUNT or Separate Excitation System
    195
- R438 A.V.r
  196
- Installation - Commissioning
  199
  - Electrical Checks on the AVR
    199
  - Settings
    199
  - Electrical Faults
    202
- Spare Parts
  203
  - Designation
    203
  - Technical Support Service
    203

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