SBCS CHEMTROL CT3000 Manuals

Manuals and User Guides for SBCS CHEMTROL CT3000. We have 1 SBCS CHEMTROL CT3000 manual available for free PDF download: Instruction Manual

SBCS CHEMTROL CT3000 Instruction Manual

SBCS CHEMTROL CT3000 Instruction Manual (65 pages)

Brand: SBCS | Category: Controller | Size: 1 MB

Table of Contents

Important Safety Instructions

2
Table of Contents

3
Chapter I - Introduction

5
- Chemtrol® Automation
  5
  - Water Maintenance
    5
  - Reference Manuals
    5
- Controller Features
  6
  - Integrated Water Treatment
    6
  - Control Functions
    6
  - Probe Failure Analysis
    6
  - Remote Communications
    6
  - Remote Operation
    6
- Control Panel
  7
  - LCD Display Screen
    7
  - Display Readings
    7
  - Data Entry Keyboard
    7
- Program Menus
  8
  - Welcome Screen
    8
  - Display Screens
    8
  - Main Menus and Submenus
    8
  - Alarm Displays
    8
Chapter II - Installation

10
- Unpacking
  10
- Installation Report
  10
- Technical Support
  10
- Overview
  10
- Controller Cabinet
  10
- Location
  10
- Electrical
  13
  - Electrical Codes
    13
  - Grounding (GFI)
    13
  - AC Power Input
    13
  - Main Power Interlock
    13
  - Panel Interlock
    13
  - PC Boards
    13
  - Power Board
    13
  - 230V Power Transformer
    13
  - Relays and Fuses
    17
  - Fuses for CT6000 Power Board
    17
  - Fuses for CT3000 Power Board
    17
  - Fuses for CT110 Power Board
    17
  - Remote Alarm
    17
  - Mother Board
    17
  - Sensor Connections
    17
  - Backup Battery
    18
  - Remote Communications
    18
  - Ma Converter Boards
    18
- Plumbing
  19
  - Installation of Sensors
    19
  - In-Line Installation (2" Pipe)
    19
  - Bypass Line Installation
    19
  - Sensor Cell Cabinet
    20
  - Water Flow
    20
  - On/Off Flow Switch
    20
- Water Chemistry Sensors
  21
  - Sensor Design
    21
  - Ph Sensor
    21
  - ORP Sensor
    21
  - Sensor Installation
    21
  - Sensor Cables
    21
  - Electrical Interference
    21
  - Storage and Winterizing
    22
  - Sensor Warranty
    22
- Conductivity Sensor
  22
- Electronic Flow Sensor
  22
  - Hall Effect Sensor
    22
  - Reed Switch Sensor
    22
- Pressure Transducers
  22
- Water Level Sensor
  22
- Temperature Sensor
  23
- Chemical Feeders
  23
  - Operation
    23
  - Chemical Feed Pumps
    23
  - Carbonic Acid Valve
    23
  - Erosion Feeder
    23
  - Gas Chlorinator
    23
- Filter Backwash
  24
  - Main Pump Shutoff
    24
  - Single Filter Backwash
    24
  - Multiple Filter Backwash
    24
  - Backwash Stager
    24
  - Electrical Valves
    24
  - Hydraulic Valves
    24
  - Pneumatic Valves
    24
Chapter III - Controller Operation

25
- Access
  25
- Default Setup
  25
- Configuration Main Menu
  25
  - Initial Setup Submenu
    26
  - Operations Submenu
    28
  - Communications Submenu
    31
- 1 Conductivity Main Menu
  
  32
  - Conductivity and TDS
    32
  - Conductivity or TDS Display
    32
  - Control Mode
    32
  - Display and Calibration
    32
  - Setpoint
    32
  - High Alarm
    33
  - Low Alarm
    33
  - Run Time
    33
  - Select Scale
    33
  - Time Limit
    33
2 Makeup Conductivity Menu (CT112 Only)

34
- Cycles of Concentration
  34
- Controlling on Cycles of Concentration
  34
- CT112 Conductivity Menu 1
  34
  - MCOND Display
    34
  - Cycles
    34
  - Calibration
    34
- Ph MAIN MENU
  34
  - CT112 Cycles Menu Menu 2
    35
    
    Alarm Low
    35
    
    Alarm High
    35
    
    Operation
    35
    
    Control Mode
    35
    
    Display and Calibration
    35
    
    Setpoint
    35
    
    Alarm Low
    36
    
    Alarm High
    36
    
    Time Limit
    36
    
    Run Time
    36
    
    Probe Clean
    36
- 3 Orp Main Menu
  
  37
  - Operation
    37
  - Control Mode
    37
  - Display and Calibration
    37
  - Setpoint
    37
  - Low Alarm
    38
  - High Alarm
    38
  - Time Limit
    38
  - Run Time
    38
  - Last Shock
    38
- 4 Temperature Main Menu
  
  39
  - Operation
    39
  - Display and Calibration
    39
  - Low Alarm
    39
  - High Alarm
    39
- 5 Flow Main Menu
  
  40
  - Water Level Control Mode
    40
  - Fill Flow Rate
    41
  - Cumulative Fill
    41
  - Bleed Flow Rate
    41
  - Cumulative Bleed
    41
  - Influent Pressure
    42
  - Effluent Pressure
    42
  - Main Pump Control
    43
- 6 Filter Main Menu
  
  44
  - Filter Backwash
    44
  - Priority Valve
    44
  - Pump Override
    44
  - Automatic Backwash
    45
  - Time or Pressure Differential
    45
- 7 Additives Main Menu
  
  46
  - Operation
    46
  - Control Mode
    46
  - Time Limit
    47
  - Run Time
    47
  - Booster/Single Shot
    47
  - Control Submenus
    48
    
    Control Type
    48
    
    X.Y.1 - Deadband
    48
    
    X.Y.2 - Progressive Zone
    48
  - Automatic Sensor Control
    49
    
    Cycle Timer
    49
    
    Percent of Flow
    50
    
    Bleed Lockout
    50
    
    Daily Schedule Control
    50
  - Calibration Submenus
    51
    
    Calibration Options
    51
    
    One-Point Calibration
    51
    
    Two-Point Calibration
    51
    
    Three-Point Calibration
    51
  - Shock and Savings Submenus
    52
    
    Treatment Selection
    52
    
    ORP Shock Program
    52
    
    ORP Deshock Program
    52
    
    ORP Booster
    52
Chapter III - Communications

53
- Communication Options
  53
- Remote Operation Options
  53
  - Direct Connection
    53
  - Computer Software Installation
    53
  - CHEMCOM TM Program
    53
  - Automatic Scanning
    54
  - Log Display
    55
  - Graphic Data Display
    55
- Telephone (Option Tel)
  56
  - Voice Status Reports
    56
- Ma SIGNAL (OPTION 420)
  56
Chapter V - Startup

57
- Controller Startup
  57
  - Configuration Menu
    57
  - Alarm Buzzer
    57
  - Bypass Line
    57
  - Battery Check
    57
- Bleed and Chemical Control
  57
  - Initial Activation of Sensors
    57
  - Bypass Line Test
    57
  - Conductivity and Chemistry Adjustment
    57
  - Ph Feed (Acid or Base)
    58
  - Ph Setpoint
    58
  - ORP Calibration
    58
  - ORP Setpoint
    58
  - ADDITIVES Feed
    58
  - Time Limits
    58
  - Shock Treatment
    58
- Saturation Index
  58
Chapter VI - Maintenance

59
- Controller Maintenance
  59
  - Regular Maintenance
    59
  - The Acid Test
    59
  - Sensor Cleaning
    59
  - Winterizing
    59
  - Battery Replacement
    59
  - Software Upgrade
    59
- Chemical Maintenance
  60
  - Overview
    60
  - Ph Control
    60
  - ORP Control
    60
  - Limit Timers (Overfeed Safety)
    61
  - Timer Settings
    61
- Periodic Maintenance
  61
  - Water Testing
    61
  - Shock Treatment
    61
  - Deshock (Dechlorination)
    61
- Portable Tester
  62
  - The PORTA-PROBE
    62
  - ORP and Ph Simulation
    62
  - Conductivity Testing
    62
  - Temperature Testing
    62
  - ORP Sensor Testing
    63
  - Ph Sensor Testing
    63
- Troubleshooting
  64
  - Problems
    64
  - Solutions
    64
- Parts and Accessories
  65

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