SANY SR400R Manuals

Manuals and User Guides for SANY SR400R. We have 1 SANY SR400R manual available for free PDF download: Manual

SANY SR400R Manual (492 pages)

Rotary Drilling Rig

Brand: SANY | Category: Construction Equipment | Size: 76 MB

Table of Contents
11
Introduction
21
Introduction
22
Overview
23
Your Documentation Package
23
Organization of this Manual
24
Your Sany Machine
25
Special Tips
25
Application of Rotary Drilling Rig
26
Machine Directions
26
Machine Information
26
Product Nameplate
27
Contact Information
29
Safety
31
Foreword
35
Hazard Words
35
Hazard Word Levels
35
Safety
35
Other Signal Words
36
Safety and Informational Machine Decals
37
Locations
37
Meaning
41
Safety Equipment
54
Hydraulic Lock Lever
54
Fire Extinguisher
54
Emergency Exit
55
Seat Belt
55
Emergency Stop Button
56
Limit Switches
57
Safety Precautions
58
Be Cautious of High Pressure Fluid
58
Dust Hazard
59
Mechanical Injury
59
Battery Hazards
61
Fire Prevention
62
Away from Fire
62
Daily Checks
63
Fire Treatment
64
Scald Prevention
64
Safety Information of Hose
65
Fluid Leakage
66
Crawler Safety Information
67
Lightening and Strong Wind Precautions
68
Falling Protection
68
Noise Protection
69
Vibration
69
Wire Rope Safety Information
69
Climbing On/Off Drilling Rig
70
Kelly Bar and Drilling Tools
71
Working at Areas with Underground Pipelines
71
Working at Areas with High Voltage Power Lines
72
Electrical Accident
73
Safety During Operation
74
Personnel Requirements
74
Personal Protective Equipment
75
Keeping the Drilling Rig in Good Service Condition
76
Safety on Construction Site
77
Signals to Control Operation
79
Drilling Rig Danger Area
84
Avoiding Tipping
85
Before Entering the Cab
86
Before Starting the Engine
87
Before Operating the Drilling Rig
87
Drilling Rig Operation
88
Construction of Drilling Rig
89
Drilling Rig Dismantling
90
Parking Safety
91
Transporting Drilling Rig
92
Drilling Rig Maintenance
93
Winch Operation
94
Maintenance Safety
94
Maintenance Personnel
94
Risks in Maintenance
94
Preparing for Maintenance
98
During Maintenance
100
Environment Protection
102
Proper Waste Disposal
102
Mud Pollution
102
Fuel Discharge
103
System Function
105
General Structure
109
System Function
109
Machine Description
111
Traveling Mechanism
111
Upper Carriage
111
Hydraulic System
112
Electrical System
113
Main Winch
114
Auxiliary Winch
115
Mast
116
Rotary Drive
116
Kelly Bar
117
General View of the Operator's Cab
118
E-Pad
119
Operation Control Panel
121
Engine Ignition Switch and Engine Speed Control Dial
123
Freewheel Pedal (Not Equipped in this Model)
124
Air Conditioning System
125
Control Panel
125
Operation Method
128
Radio
137
Control Panel
137
Radio Operation
139
Traveling Lever/Pedal
142
Left and Right Operation Handle
143
Left Operation Handle
143
Right Operation Handle
143
Directional Function of Operation Handle
144
Directional Function of Right Operation Handle
145
Mast Lever
145
Display
147
Start-Up Interface
147
Drilling Operation Interface
148
Menu Interface
152
Common Function - Function
154
Common Function - Switch
157
Common Function - Operation
159
Common Function - Calibration
162
Parameter Calibration Interface
164
Locking Recess Parameter Calibration Interface
166
Lubrication Operation Information Interface
168
Lubrication Operation Information Interface - Parameter Setting
169
GPS Status Interface
170
GPS Unlock Interface
171
Enter Information Interface
172
Output Information Interface
173
Maintenance Interface
174
History Query Interface
176
Ancient Fault Interface
177
Overload Record Interface
178
User Settings Interface
179
Language Selection Interface
180
Time Settings Interface
181
Brightness Adjusting Interface
182
Construction Method Interface
183
Seat
186
Level
188
Alarm Lamp
189
Electric Cabinet
190
Hydraulic Cooling Fan Reverse Flow Button (Optional)
191
Operation
193
Operation
194
Basic Operation
199
Job Preparations
199
Visual Checks
199
Job Set-Up
200
Checks before Starting the Engine
202
Checking Coolant Level
202
Checking Engine Oil Level
202
Draining Water and Sediment in Fuel Tank
202
Checking Fuel Amount and Refuel
202
Checking Hydraulic Oil Level
202
Oil Separator
202
Checking the Electrical Circuit
203
Checking Horn Function
203
Starting the Engine
204
Normal Start-Up
204
Starting the Engine in Cold Weather
206
After Starting the Engine
206
Breaking in a New Machine
206
Warming-Up Operation
207
Shutting down the Engine
208
Checks after each Workday
210
Traveling
210
Traveling Operation
210
Traveling on Slopes
214
Upper Carriage Swing
216
Adjusting Drilling Center Distance
217
Raising and Lowering the Mast
219
Adjusting Mast to Verticality
221
Crowd Control
223
Main Winch Operation
225
Auxiliary Winch Operation
227
Rotary Drive Control
229
Depth Measuring Control
230
Calibration
230
Depth Measurement Calibration
230
Swing Angle Calibration
232
Verticality Calibration
233
Crawler Extending and Retracting
234
Parking the Drilling Rig
235
Regular Parking
235
Checks During Parking
236
Machine Locking
237
Long-Term Storage
237
Operation in Cold Weather
239
Checks in Cold Weather
239
Operation Tips in Cold Weather
240
After Daily Operation
242
After Cold Season
243
Drilling Rig Construction
243
Construction Preparation
243
Drilling Rig Checks
243
Drilling Tool Selection
245
Drilling Rig in Place
245
Drilling
246
Drilling in Clay Layer
246
Drilling in Sand Layer
246
Drilling in Pebble Layer
247
Drilling in Shale Layer
247
Rigging & Derigging
248
Requirements for Rigging and Derigging
248
Guidelines for Rigging and Derigging
248
Notes on Rigging and Derigging
249
Preparation for Rigging and Derigging
250
Rigging Drilling Rig
250
Removing Locking Bar
250
Extending the Crawlers
251
Mounting Counterweight
251
Fixing the Supporting Trestle
253
Installing Middle Mast and Mast Cylinder
255
Installing Main Winch
258
Installing Upper Mast and Masthead
258
Installing Wire Ropes
260
Raising the Mast
266
Mounting Rotary Drive
267
Drilling Rig Test Run
269
Installing Drilling Tool
270
Connecting Rope Swivel to Kelly Bar
270
Connecting Kelly Guide to Kelly Bar
271
Aligning Drilling Rig with Kelly Bar Upper End
272
Connecting Wire Rope and Rope Swivel
272
Installing Kelly Bar
273
Installing Drilling Bucket
277
Disassembling Drilling Tool
277
Disassembling Drilling Bucket
277
Removing Kelly Bar
278
Disassembling Drilling Rig
280
Removing Rotary Drive
280
Mast Forward Inclination
282
Removing Main and Auxiliary Rope
283
Removing Masthead and Upper Mast
285
Removing Middle Mast and Mast Cylinder
286
Removing Supporting Trestle
288
Removing Counterweight
289
Wire Rope
290
Installing Wire Rope
290
Unloading and Storing Wire Rope
296
Discarding Wire Rope
297
Drilling Rig Transport
299
Transport Requirements
299
Safety Guidelines for Transport
299
Transport Parameters
301
Transport Dimensions a (Without Rotary Drive, Upper Mast and Masthead)
301
Transport Dimensions a
301
Masthead)
301
Transport Dimensions B (Without Rotary Drive, Upper Mast, Masthead and Counterweight)
303
Transport Dimensions B
303
And Counterweight)
303
Transport Dimensions C (Without Rotary Drive, Mast Assembly, Counterweight and Main Winch)
305
Transport Dimensions C
305
Loading and Unloading the Machine
309
Requirement for Loading and Unloading the Machine
309
Loading the Machine
309
Fastening Method
312
Unloading the Machine
312
Requirements for Sea Transportation
312
Kelly Bar
314
Instructions
314
Welding
315
Transport and Storage
320
Drilling Tool
322
Overview
322
Kelly Box
322
Drilling Tool Categories
323
Drilling Bucket Double-Edge
323
Cone Auger
325
Straight Auger
327
Core Barrel
328
Double-Layer Core Barrel
330
Underreamer Bit
331
Casing Drive Adapter
331
Easily Worn Parts of Drilling Rig
332
Drilling Tool Operation
332
Drilling Bucket
332
Auger
333
Core Barrel
334
Belling Tool
335
Maintenance
337
Maintenance Precautions
341
Maintenance
341
Maintenance Information
342
Lubrication Points
342
Drilling Rig Oil
346
Maintenance Schedule
349
Maintenance Procedures
363
Every 10 Service Hours
363
Crawler Tension - Check and Adjust
363
Hydraulic Cylinders- Check
365
Gearbox Gear Oil Level- Check
367
Shock Absorbing Device of Rotary Drive - Check and Replace
368
Crawler Track - Visually Inspect
370
Wire Rope - Inspect
372
Wire Rope - Maintain
373
Rope Swivel Flexibility - Check
374
Rope Swivel - Check and Lubricate
374
Engine Oil Level - Check and Refuel
375
Water and Sediment in Fuel Tank - Drain
376
Hydraulic Oil Level - Check
377
Coolant Level - Check
379
Fuel Amount - Check and Refuel
380
Initial 50 Service Hours
381
Engine Oil and Filter - Change and Replace
381
Fuel Filter - Check and Replace
384
Filter of Water Oil Separator - Replace
385
Fuel Tank Strainer - Clean
387
Every 50 Service Hour
387
Winch Reducers Oil Level - Check
387
Switches, Buttons and Operation Handles - Check
388
Rope Hold-Down Rollers - Check
388
Rotary Drive Mounting Bolts - Check
389
Driver Strip - Check and Change
390
Rotary Drive Sliding Strip - Check and Replace
391
Crawler Track Mounting Bolts - Check
392
Air Intake and Exhaust System - Visually Check
393
Window Wiper - Check
393
Window Washer - Check
393
Kelly Guide Swing Bearing - Replace
394
Impact Ring - Check and Replace
395
Spring of Kelly Bar- Check and Replace
396
Shock Absorber - Check
397
Initial 250 Service Hours
397
Winch Reducer Oil- Change
397
Bolts Connecting Swing Bearing - Check
398
Reducer Gear Oil - Change
398
Every 250 Service Hours
400
Wire Rope Sheaves - Check
400
Rotary Drive Gear Oil - Check
400
Hoses - Check and Replace
400
Kelly Guide Sliding Strip - Check and Replace
401
Initial 500 Service Hours
401
Gearbox Gear Oil - Change
401
Gear Oil for Swing Reducer - Change
402
Travel Reducer Oil - Change
403
Every 500 Service Hours
404
Engine Crankcase Breather - Clean
404
Kelly Bar Baffle - Check
405
Kelly Bar Drive Gibs - Check
406
Kelly Bar Tube - Check
406
Kelly Bar Locking Recesses - Check
407
Engine Oil and Filter - Change
407
Bolts Connecting Swing Bearing - Check
407
Fuel Filter - Replace
407
Filter for Water Oil Separator - Replace
407
Fuel Tank Strainer - Clean
407
Gearbox Gear Oil - Change
407
Winch Reducer Oil- Change
408
Initial 1000 Service Hours
408
Hydraulic Oil - Change
408
Oil Suction Filter - Clean
411
Every 1000 Service Hours
411
Hydraulic Hose - Check
411
Hydraulic Hose - Change
412
Aux. Pump Filter Element - Change
412
Pilot Filter Element - Replace
413
Return Filter - Replace
415
Battery - Clean and Recycle
422
Air Recirculation Filter - Inspect and Replace
423
Winch Reducer Oil - Change
424
Gear Oil for Swing Reducer - Change
424
Every 2000 Service Hours
424
Oil Suction Filter - Clean
424
Gearbox Gear Oil - Change
424
Travel Reducer Oil - Change
424
Hydraulic Oil - Change
424
Storage of Drilling Rig
424
Preparations before Storage
424
Machine Storage
425
Maintenance to the Drilling Rig During Storage
425
Maintenance to the Drilling Rig be Fore Moving from the Warehouse
426
Troubleshooting
427
Troubleshooting
428
Motor System - Troubleshooting
429
Electrical System - Troubleshooting
447
Hydraulic System - Troubleshooting
449
Work Equipment - Troubleshooting
455
Air Conditioning System - Troubleshooting
467
Specifications
469
Overall Dimensions
471
Performance Parameters
471
Specifications
471
Wire Rope Specifications
474
Kelly Bar Configuration
475
Appendix
477
Appendix
478
Bolt Tightening Torque
479
Common Misoperation
481
Central Lubrication System
483
Functional Description of the Central Lubrication System
483
Components of the Central Lubrication System
485
Method of Operation
487
Troubleshooting
490

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