Sakai SV201-1 Manuals

Manuals and User Guides for Sakai SV201-1. We have 1 Sakai SV201-1 manual available for free PDF download: Shop Manual

Sakai SV201-1 Shop Manual (238 pages)

Brand: Sakai | Category: Construction Equipment | Size: 34 MB

Table of Contents
5
Safety
13
General Safety
15
Understanding the Safety Symbols and Words
15
General
15
Qualifications of Operators and Maintenance Personnel
16
Safety Practices and Policies
16
Pre Start Inspection
17
Safety Instructions
17
Starting
18
Operating
18
Stopping
18
Maintenance
19
Transporting the Machine
21
Specifications
23
Specification Data
26
Sv201D -1
26
Sv201T -1
28
Sv201Tf -1
30
Sv201Tb -1
32
Table of Standard Values
34
Engine
34
Propulsion
34
Hydraulic System
34
Steering
35
Brakes
35
Capacities
35
Fuel and Lubricants Specification
36
Rating
36
Recommended Lubricants
36
Tightening Torque Chart
37
Engine and Controls
39
Engine
42
Engine Mount
42
Engine Exterior
43
Control System
44
Throttle Control
44
Forward-Reverse Control
45
Pump Mount
46
Installation of Pump
47
Hydraulic Systems
49
System Circuit Diagram
52
Graphic Symbols for Hydraulic Circuits
52
Hydraulic Circuit Diagram
55
Hydraulic Circuit Diagram
57
Propulsion Hydraulic System
61
Propulsion Hydraulic Piping
61
Propulsion Hydraulic Piping (Front)
61
Propulsion Hydraulic Piping (Rear)
63
Hydraulic Component Specifications
66
Hydraulic Pump Assembly (Propulsion + Vibrator • Steering)
66
Propulsion Hydraulic Motor (Front)
68
Propulsion Hydraulic Motor (Rear)
69
Valve
70
Vibrator Hydraulic System
71
Vibrator Hydraulic Piping
71
Hydraulic Component Specifications
73
Vibrator Hydraulic Motor
73
Valve
74
Steering System
75
Steering Hydraulic Piping
75
Steering Hydraulic Piping
77
Steering Wheel
79
Hydraulic Component Specifications
80
Orbitrol
81
Frame (Center Pin)
82
Blade System
83
Blade Hydraulic Piping
83
Hydraulic Component Specifications
85
Stack Valve
85
Electrical System
87
System Circuit Diagram
89
Electrical Circuit Diagram
89
Electrical Components
91
Electrical Component Layout (1)
91
Electrical Component Layout (2)
93
Electrical Component Specifications
95
Fuse Box
95
Combination Meter
96
Vibratory Drum • Rear Axle
97
Precautions for Disassembly and Reassembly
99
Vibratory Drum
101
Removal and Installation of Vibratory Drum
101
Removal of Vibratory Drum
101
Installation of Vibratory Drum
104
Vibratory Drum ASSY
105
Disassembly and Reassembly of Vibratory Drum
107
Disassembly of Vibratory Drum
107
Reassembly of Vibratory Drum
117
Rear Axle
137
Rear Axle ASSY
137
Rear Axle Lubrication
139
Rear Axle Structure
140
Center Housing
140
Differential
141
Hub Reduction Gear
142
Brake
145
Brake
147
Brake Pedal
147
Brake Hydraulic Piping
149
Brake System
151
Hydraulic Component Specifications
152
Brake Solenoid Valve
152
Inspection and Adjustment
153
Safety Precautions for Inspection and Adjustment
155
Preparation for Inspection and Adjustment
155
Precautions for Inspection and Adjustment
155
Warm-Up
155
Inspection and Adjustment of Engine Related Items
155
Measurement and Inspection of Propulsion Circuit Pressure
156
Measurement
156
Inspection
157
Measurement and Adjustment of Propulsion Charge Circuit Pressure
158
Measurement
158
Adjustment
159
Measurement of Parking Brake Release Pressure
160
Measurement
160
Measurement of Vibrator Circuit Pressure
161
Measurement
161
Measurement and Inspection of Steering Circuit Pressure
162
Measurement
162
Inspection
163
Measurement and Inspection of Blade Circuit Pressure (Sv201Tb -1 )
164
Measurement
164
Inspection
165
Measurement of Propulsion Pump Case Pressure
166
Measurement
166
Measurement of Propulsion Motor Case Pressure
167
Measurement of Front Propulsion Motor
167
Measurement of Rear Propulsion Motor
168
Adjustment of Throttle Lever Linkage
169
Adjustment
169
Adjustment of F-R Lever Linkage
170
Adjustment
170
Brake Adjustment
172
Manually Releasing the Brake
172
Adjustment after Manual Release of Brake
173
Troubleshooting
175
Safety Precautions for Troubleshooting
177
Important Information for Troubleshooting
177
Before Starting
178
Wire Color Code and Number
178
Electrical System Troubleshooting
179
When Performing Electrical System Fault Diagnosis
179
Precautions to Take During Electrical Circuit Fault Diagnosis
179
Inspection Procedures Using a Tester
180
Inspection of Electrical System
185
Engine
189
Engine will Not Start (Starter Motor Does Not Run) 1/3
189
Engine will Not Start (Starter Motor Does Not Run) 2/3
191
Engine will Not Start (Starter Motor Does Not Run) 3/3
193
Engine will Not Start (but Starter Motor Runs)
195
Engine Does Not Stop Running
195
No Charging
197
Glow Plug Is Not Heated
197
Starter Motor Runs Even When F-R Lever Is Not at "N" and Parking Brake Is
197
Propulsion
199
Machine Moves Neither Forward nor Backward
199
Brake Cannot be Released
201
Brake Does Not Work
203
Vibration
205
No Vibration Occurs
205
Vibration Mode Cannot be Switched
207
Lighting
209
Illumination of Combination Meter Does Not Turn on
209
Combination Meter Warning Lamp or Indicator Lamp Is Abnormal
211
Tachometer Reading Is Abnormal
213
Hour Meter Is Abnormal
213
Temperature Meter Is Abnormal
215
Fuel Meter Is Abnormal
215
Hydraulic Oil Filter Warning Lamp Remains on
217
Engine Oil Pressure Warning Lamp Remains on
217
Vibration Indicator Lamp Does Not Light
219
Parking Brake Indicator Lamp Does Not Light
221
Preheating Indicator Lamp Does Not Light
223
Horn Does Not Sound
225
Backup Buzzer Does Not Sound
225
Hydraulic System Troubleshooting
226
When Performing Hydraulic System Troubleshooting
226
Propulsion System
227
Machine Moves Neither Forward nor Backward 1/2
227
Machine Moves Neither Forward nor Backward 2/2
228
Machine Moves in One Direction Only (Forward or Backward)
228
Slow Machine Speed or Small Drive Force 1/2
228
Slow Machine Speed or Small Drive Force 2/2
229
Machine Does Not Stop Completely with F-R Lever in "N
229
Propulsion System Is Overheating
229
Abnormal Noise from Propulsion System
230
Vibrator System
231
No Vibration
231
Vibrator Frequency Is too Low
232
Vibrator Does Not Stop
232
Vibrator System Is Overheating
232
Abnormal Noise from Vibrator System
233
Steering System
234
Steering Wheel Is Hard to Turn
234
Steering Response Is Slow
234
Steering Wheel Backlash or Play Is Large
235
Steering System Is Overheating
235
Abnormal Noise from Steering System
235

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Sakai SV201-1 Shop Manual (238 pages)

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