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Sacmi CCM001 Manuals
Manuals and User Guides for Sacmi CCM001. We have
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Sacmi CCM001 manuals available for free PDF download: User Manual
Sacmi CCM001 User Manual (166 pages)
ROTARY COMPRESSION MOLDING PRESS
Brand:
Sacmi
| Category:
Power Tool
| Size: 7 MB
Table of Contents
Table of Contents
5
1 General Information
11
Introduction
11
Where to Keep the Manual
11
How to Use the Manual
11
Users of the Manual
11
Warranty
12
Supplements
12
Legend of the Safety Symbols Used on the Machine And/Or in the Manual
12
Machine Identification Plate
14
2 Machine Features
15
Machine Description
15
Main Devices
17
Plasticization Unit
17
Drive Unit
24
Insertion Drum Unit
25
Forming Unit
27
Exit Channel
30
Pneumatic System
30
Hydraulic System
30
Cooling System
30
Electric System: Control Board
30
Tooling
30
Intended, Prohibited and Misuse of the Machine
32
Overall Dimensions
33
Technical Data
40
Specifications
40
Operational Characteristics
41
Airborne Noise Emission Levels
42
Sound Pressure Level (ISO/DIS 11202)
42
Livello DI Potenza Sonora (ISO 3746)
42
Diagrams
44
Pneumatic System Diagram
44
Hydraulic System Diagram
47
Cooling System Diagram
50
3 Safety Equipment and Precautions
53
Safety Devices and Guards
53
General Safety Rules
53
Safety Devices Installed
53
Shutdown Devices
53
Indicating a Shutdown
53
Devices to Safeguard the Operator
53
Emergency Stop Buttons
54
Safety Rules for Handling
55
Lifting Procedures
55
Handling Procedures
55
Placing the Load
55
Installation
56
General Rules
56
Operator Training
57
End-User
57
Operators
57
Maintenance Staff
57
Safety Precautions for Operating, Adjusting and Servicing the Machine
58
General Safety Rules
58
Guidelines for Operation and Maintenance
59
Risks Deriving from High Temperatures
59
Risk of Explosion
59
What to Do When the Machine Is no Longer Used
60
General
60
4 Installation
61
Shipping and Handling
61
Positioning
64
Connections and Hook Ups
65
Connecting the Extruder to the Press
65
Hydraulic Connection: from the Power Unit to the Press
66
Hooking up the Coolant System
67
Hooking up the Pneumatic System
68
Electric Hook up
69
5 Start up
71
Introduction
71
Preliminary Checks
71
Checking Operation
72
Preliminary Operations
73
Starting the Automatic Cycle
74
Subsequent Start Ups
74
6 Operating Instructions
75
Control and Monitoring Unit
75
Starting and Stopping the Machine
78
Automatic Cycle
79
Production Cycle
80
Emergency Cycles and Reset Operations
83
Actuator Downstroke Control
83
Actuator Upstroke / Broken Rod Control
84
Double Product Detection
85
Empty die Control
86
Detection of Products Heavier of Lighter than Normal Weight
86
Correct Position for Start of Forming Control
87
Actuator Upstroke Control
87
Product Sampling
88
7 Adjustments
89
Plasticization Unit
89
Extruder
89
Metering Pump
89
Feed Tube
90
By-Pass System
90
Insertion Drum
91
Adjusting the Pre-Load of the Drum's Connecting Rod
91
Adjusting the Drum's Connecting Rod Precharge
91
Checking the Drum's Connecting Rod Precharge
92
Adjusting the Cutter
92
Adjusting Pellet Insertion Timing
94
Forming Unit
97
Product Removal Adjustment
97
Adjusting the Quality Control Unit
98
Pneumatic System
100
Hydraulic System
100
Adjusting the Oil Flow under Low Pressure
100
Adjusting the Forming Stage (High Pressure)
100
Adjusting the Actuator Downstroke
100
Cooling System
102
Installing and Removing the Tooling
102
Adjusting the Exit Conveyor Belt
104
Replacing the Inductive Sensors
105
Resetting the Encoders
105
8 Maintenance
107
Scheduled Maintenance
108
Scheduled Maintenance Chart
108
Periodic Maintenance Operations
114
Drive Unit
114
Checking the Condition of the Drive Belts
114
Tensioning the Forming Unit Transmission Belts
114
Replacing the Forming Unit Transmission Belts
114
Tensioning the Insertion Unit Transmission Belt
114
Replacing the Insertion Unit Transmission Belt
115
Checking the Oil Level in the Forming Unit's Geared Motor
115
Changing the Oil in the Forming Unit's Geared Motor
115
Kg/H Extruder
117
Overhauling the Extruder Auger
117
Checking the Oil Level in the Extruder Geared Motor and Topping up
118
Changing the Oil in the Extruder Geared Motor
118
Cleaning the Nozzle
118
Checking and Setting Pressure Transducers BP1 and BP2
120
Kg/H Extruder
122
Overhauling the Extruder Auger
123
Checking the Oil Level in the Extruder Geared Motor and Topping up
124
Changing the Oil in the Extruder Geared Motor
124
Cleaning the Polymer Metering Pump
124
Replacing/Overhauling the Polymer Metering Pump
124
Lubricating the Universal Joint
125
Cleaning the Nozzle
125
Checking and Setting Pressure Transducers BP1 and BP2
125
Checking the Condition and Tensioning the Extruder Drive Belt
127
Tensioning the Extruder Drive Belt
127
Replacing the Extruder Drive Belt
127
Lubricating the Extruder Motor's Bearings
127
Kg/H Extruder
128
Overhauling the Extruder Auger
129
Checking the Oil Level in the Polymer Metering Pump Geared Motor and Topping up
130
Changing the Oil in the Polymer Metering Pump Geared Motor
130
Checking the Oil Level in the Extruder Thrust Block and Topping up
130
Changing the Oil in the Extruder Thrust Block
131
Cleaning the Polymer Metering Pump
131
Replacing/Overhauling the Polymer Metering Pump
131
Lubricating the Universal Joint
132
Cleaning the Nozzle
132
Checking and Setting Pressure Transducers BP1 and BP2
132
Setting Pressure Switch SP8 and Pressure Relief Valve YV8
134
Insertion Drum
136
Sharpening the Blades
136
Replacing the Blades
136
Cleaning the Cutters
136
Replacing the Cutters
136
Cleaning the Nozzles
136
Replacing the Nozzles
138
Cleaning the Compressed Air Distributor
138
Replacing the Compressed Air Distributor
138
Checking the Pre-Load of the Drum's Connecting Rod
138
Adjusting the Pre-Load of the Drum's Connecting Rod
138
Replacing Pulley a
138
Removing Cogged Wheel B
140
Replacing Cogged Wheel C
140
Removing Pulley D
140
Replacing Toothed Belt E
142
Tensioning Belt E
142
Lubricating the Gears
142
Forming Unit
144
Cleaning
145
Overhauling the Actuator Valve
145
Greasing the Roller
145
Replacing the Hydraulic Actuator Gasket
145
Replacing the Upper Flange Gaskets
146
Replacing the Lower Flange Gaskets
146
Greasing the Roller and Stripper Rod Pin
147
Lubricating the Stripper Rod Guide Bushes
147
Greasing the Central Tool Wheel (Optional)
147
Cams
148
Greasing and Checking
149
Replacing the Stripper Cams (Central Movement) (Optional)
149
Replacing the Stripper Cams (Side Movement)
149
Replacing the Actuator Control Cams
149
Replacing the Cams for Injecting Air in the Punches
149
Rotary Distributor
150
Replacing the Gaskets
150
Hydraulic System
150
Checking the Oil Level in the Hydraulic Power Unit
152
Changing the Oil in the Hydraulic Power Unit
152
Replacing the Flexible Coupling in the Hydraulic Power Unit
152
Replacing the Filter in the Hydraulic Power Unit
152
Checking the Oil Level in the Hydraulic Power Unit for 150/200 Kg/H Extruders
152
Changing the Oil in the Hydraulic Power Unit for 150/200 Kg/H Extruders
152
Replacing the Flexible Coupling for the 150/200 Kg/H Extruder Motor-Pump Unit
152
Replacing the Filter in the Hydraulic Power Unit for the 150/200 Kg/H Extruder
152
Cleaning Control Valve Pb
153
Cleaning Control Valve Ph
153
Cleaning Solenoid Control Valves Pb and Ph
153
Checking for Condensate on the Bottom of the Tank
153
Checking the Accumulator's Precharge
153
Air Supply System
154
Cleaning the Filter
154
Cleaning and Replacing the Silencers
154
Cooling System
155
Checking the Coolant Level
155
Adding Coolant
155
Cleaning the Filters
155
Changing the Coolant
155
Safety Devices
156
Checking the Efficiency of the Safety Devices
156
Air Injection Device
157
Checking the Valves
157
Replacing the Valves
157
Product Exit Conveyor Belt
158
Replacing the Conveyor Belt
158
Cleaning the Counter Photocell
158
Cleaning the Slots in the Exit Conveyor Belt Slide Surface
158
Lubrication
160
Lubricant Specifications
160
Settings for Tightening the Nuts and Bolts
161
Troubleshooting
162
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Sacmi CCM001 User Manual (164 pages)
ROTARY HYDRAULIC COMPRESSION PRESS
Brand:
Sacmi
| Category:
Power Tool
| Size: 5 MB
Table of Contents
Table of Contents
5
1 General Information
11
Introduction
11
Where to Keep the Manual
11
How to Use the Manual
11
Users of the Manual
11
Warranty
12
Supplements
12
Key to the Safety Symbols Used on the Machine And/Or in the Manual
12
Machine Identification Plate
14
2 Machine Features
15
Machine Description
15
Main Devices
17
Plasticization Unit
17
Drive Unit
24
Insertion Drum Unit
25
Forming Unit
28
Exit Channel
31
Pneumatic System
31
Hydraulic System
31
Cooling System
31
Electric System: Control Board
31
Tooling
31
Intended, Prohibited and Misuse of the Machine
32
Overall Dimensions
33
Technical Data
37
Specifications
37
Operational Characteristics
38
Airborne Noise Emission Levels
39
Sound Pressure Level (ISO/DIS 11202)
39
Sound Power Level (ISO 3746)
39
Diagrams
41
Pneumatic System Diagram
41
Hydraulic System Diagram
44
Cooling System Diagram
47
3 Safety Equipment and Precautions
51
Safety Devices and Guards
51
General Safety Rules
51
Safety Devices Installed
51
Shutdown Devices
51
Indicating a Shutdown
51
Devices to Safeguard the Operator
51
Emergency Stop Buttons
52
Safety Rules for Handling
53
Lifting Procedures
53
Handling Procedures
53
Placing the Load
53
Installation
54
General Rules
54
Operator Training
55
End-User
55
Operators
55
Maintenance Staff
55
Safety Precautions for Operating, Adjusting and Servicing the Machine
56
General Safety Rules
56
Guidelines for Operation and Maintenance
57
Risks Deriving from High Temperatures
57
Risk of Explosion
57
What to Do When the Machine Is no Longer Used
58
General
58
4 Installation
59
Shipping and Handling
59
Positioning
62
Connections and Hook Ups
63
Connecting the Extruder to the Press
63
Hydraulic Connection: from the Power Unit to the Press
64
Hooking up the Coolant System
65
Hooking up the Pneumatic System
66
Electrical Hook-Up
67
Wiring Connections
67
Earth Connection
68
Connection to the Supply Mains
68
5 Start up
69
Introduction
69
Preliminary Checks
69
Checking Operation
70
Preliminary Operations
71
Starting the Automatic Cycle
72
Subsequent Start Ups
72
6 Operating Instructions
73
Control and Monitoring Unit
73
Starting and Stopping the Machine
76
Automatic Cycle
77
Production Cycle
78
Emergency Cycles and Reset Operations
81
Actuator Downstroke Control
81
Actuator Upstroke Control
82
Double Product Detection
83
Empty die Control
84
Detection of Products Heavier of Lighter than Normal Weight
84
Correct Position for Start of Forming Control
85
Product Sampling
86
7 Adjustments
87
Plasticization Unit
87
Extruder
87
Metering Pump
87
Feed Tube
88
By-Pass System
88
Insertion Drum
89
Adjusting the Precharge of the Drum's Connecting Rod
89
Adjusting the Cutter
90
Adjusting the Pellet Insertion Stage
92
Forming Unit
93
Product Removal Adjustment
95
Adjusting the Quality Control Unit
96
Pneumatic System
98
Hydraulic System
98
Adjusting the Oil Flow under Low Pressure
98
Adjusting the Forming Stage (High Pressure)
98
Adjusting the Actuator Downstroke
98
Cooling System
100
Installing and Removing the Tooling
100
Adjusting the Exit Channel
102
Replacing the Inductive Sensors
104
Resetting the Encoders
105
8 Maintenance
107
Scheduled Maintenance
108
Scheduled Maintenance Chart
108
Periodic Maintenance Operations
114
Drive Unit
114
Checking the Condition of the Drive Belts
114
Tensioning the Forming Unit Transmission Belts
114
Replacing the Forming Unit Transmission Belts
114
Tensioning the Insertion Unit Transmission Belt
114
Replacing the Insertion Unit Transmission Belt
115
Checking the Oil Level in the Forming Unit's Geared Motor
115
Changing the Oil in the Forming Unit's Geared Motor
115
50 Kg/H Extruder
117
Overhauling the Extruder Auger
117
Checking the Oil Level in the Extruder Geared Motor and Topping up
118
Changing the Oil in the Extruder Geared Motor
118
Cleaning the Nozzle
118
Checking and Setting Pressure Transducers BP1 and BP2
120
Kg/H Extruder
122
Overhauling the Extruder Auger
123
Checking the Oil Level in the Extruder Geared Motor and Topping up
124
Changing the Oil in the Extruder Geared Motor
124
Cleaning the Polymer Metering Pump
124
Replacing/Overhauling the Polymer Metering Pump
124
Lubricating the Universal Joint
125
Cleaning the Nozzle
125
Checking and Setting Pressure Transducers BP1 and BP2
125
Checking the Condition and Tensioning the Extruder Drive Belt
127
8.1.2.3.10 Tensioning the Extruder Drive Belt
127
8.1.2.3.11 Replacing the Extruder Drive Belt
127
Kg/H Extruder
128
Overhauling the Extruder Auger
129
Checking the Oil Level in the Polymer Metering Pump Geared Motor and Topping up
130
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