RTC 2115150301 Manuals

Manuals and User Guides for RTC 2115150301. We have 1 RTC 2115150301 manual available for free PDF download: Owner's Manual

RTC 2115150301 Owner's Manual

RTC 2115150301 Owner's Manual (83 pages)

Controlled Atmosphere Infrared Oven

Brand: RTC | Category: Oven | Size: 1 MB

Table of Contents

Section 1

3
- Table of Contents
  3
- Unpacking
  7
- Machine Placement
  7
- Introduction
  7
- Installation Requirements
  7
- Manual Contents Organization
  7
- Machine Inspection
  8
- Providing Power
  8
- Providing Gas and Air
  8
- Process Exhaust Requirements
  9
- Installation of the Transport Belt
  9
- Removal of Shipping Restraint Screws
  9
- Radiant Technology Customer Service Startup (Optional)
  10
- General Safety Guidelines
  11
- Electric Shock Hazard
  11
- Hazardous Materials
  11
- Normal Good Laboratory Practice
  11
- Figure 3.1.2.1 Control Panel
  12
- Controls
  12
- Power Status Indicators
  12
- Power Controls and Indicators
  12
- Operating Instructions
  12
- Basic Operation
  13
- Main Power
  13
- Uninterruptible Power Supply (UPS) "ON" Switch (Option)
  13
- Power On/Startup
  13
- Fans
  13
- Furnace Log-On and Initial Operation
  13
- Figure 3.2.6.1 Security Window, Log-On
  14
- Security and User Information
  14
- Screen Menu (Located at Bottom of Screen)
  15
- Atmosphere Supply Gas
  15
- Figure 3.2.8.1 Gas Flow Window
  15
- Furnace Startup (Process Screen)
  17
- Figure 3.2.9.1 Process Control Window
  17
- Shutdown Sequence
  18
- Auto Shutdown Sequence
  18
- Power off
  18
- Replace Covers
  18
- Transport Speed
  18
- Gas Shut off
  19
- Software Operation
  19
- Recipe Setup Screen (off Line Edit)
  19
- Figure 3.3.1.1 Recipe Window
  19
- Process Monitor Screen
  20
- Power Saving Feature (Option)
  20
- Recipe Setup
  20
- Setpoint Modification (Levels 2 and 3)
  20
- Power Distribution (Levels 2 and 3)
  20
- PID Zone Tuning (Levels 2 and 3)
  21
- Alarm Status (All Levels)
  22
- Occurrence and Timed Logging Control (Levels 1, 2, and 3)
  22
- Data Log/Alarms and Alerts
  22
- Fan Speed Settings (Levels 1, 2, and 3)
  22
- Gas Flow Settings
  22
- Gas Flow Screen
  22
- Transport Speed (Levels 2 and 3)
  22
- Figure 3.8.1.1 Event Logging
  23
- Service Instructions
  24
- Routine Maintenance
  24
- Daily Maintenance
  24
- Monthly Maintenance
  24
- Other Scheduled Maintenance
  25
- Figure 4.1.3.1 Scheduled Maintenance Window
  25
- Figure 4.1.3.2 User Selectable Maintenance Description
  26
- Figure 4.1.3.3 Maintenance Frequency Dialog Box
  26
- Troubleshooting
  30
- Unable to Log On, the OPTO22 Control System Does Not Have any Power
  30
- Temperature
  30
- Conveyor System
  31
- Hardware, Software Troubleshooting
  32
- Controller Communication
  32
- Abnormal Sensor Behavior
  33
- Process Problems
  33
- Calibration
  34
- Remote Control Setup
  34
- General Repair
  35
- Lamp Change Procedure
  35
- Figure 4.4.1.1 Lamp Schematic Showing Kaowool Packing
  36
- Transport Belt Replacement
  38
- Figure 4.4.2.1 Belt Orientation
  38
- Element Test Procedure
  39
- Required Equipment
  39
- Test Procedure
  39
- Figure 4.4.2.2 Belt Installation
  39
- Figure 4.4.2.3 Inserting Belt Splice
  39
- Atmosphere Purity and Control
  41
- Thick Film Processing
  41
- Characteristics of Infrared Radiation
  41
- Theory of Operation - Processing
  41
- Energy Source
  41
- Profile
  42
- Solder Fusion, die Attach, and Sealing Processing
  42
- Profiling for Solder Fusion, die Attach, and Sealing
  42
- Product Specification
  44
- Element Monitor (Option)
  45
- Figure 5.5.1.1 Element Monitor PLC Control
  45
- Temperature Profile - Profile Menu (Option)
  45
- Options
  45
- Figure 5.5.1.2 Element Monitor System Diagram
  46
- Moisture and Oxygen Analyzer System (Option)
  47
- Introduction
  47
- Figure 5.5.1.3 Element Monitor Status Window
  47
- Description
  48
- Operation
  48
- Figure 7.3.3.1 O Analyzer Sampling Window
  49
- Hydrogen Operation (Option)
  50
- Introduction
  50
- Figure 7.4.2.1 H2 / Forming Gas Sequential Operation
  51
- Description
  51
- Operating Instructions, OPTO22 Control System
  53
- Installation Requirements
  53
- Hydrogen Flowmeters
  54
- Functional Checkout (with Helium)
  54
- Modem/Pcanywhere (Option)
  57
- Windows 95 Format
  57
- Product Viewing Area (Option)
  58
- Exhaust Stack Heater (Option)
  58
- Voltage Control (Option)
  58
- Figure 7.7.Exhaust Stack Heater
  58
- Product Sensor and On-Screen Tracking (Option)
  59
- Appendix A: Documentation
  63
- Channel Assignment Sheet
  63
- Appendix B: Controller Installation
  64
- 00028 SCR Power Control PCB Calibration, OPTO 22 Control System
  65
- 00034 Calibration Procedure for Motor Speed Controller Board and Conveyor Belt (OPTO 22)
  65
- 00025 Procedure for Jumpering Analog, I/O and Expansion Cards for OPTO 22
  65
- Appendix C: Engineering Specifications
  65
- Approval
  66
- Originator: Alex Rey
  67
- Date: 7/29/96
  67
- Approval
  68
- Originator: Alex Rey
  69
- Date: 7/29/96
  69
- Approval
  69
- Originator
  70
- Approval
  70
- Date
  71
- Approval
  72
- Originator
  72
- Date
  72
- Approval
  73
Section 2

74

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