Royal Enfield SUPER 5 Motorcycle Manuals

Manuals and User Guides for Royal Enfield SUPER 5 Motorcycle. We have 1 Royal Enfield SUPER 5 Motorcycle manual available for free PDF download: Workshop Maintenance Manual

Royal Enfield SUPER 5 Workshop Maintenance Manual

Royal Enfield SUPER 5 Workshop Maintenance Manual (97 pages)

Brand: Royal Enfield | Category: Motorcycle | Size: 3 MB

Table of Contents

Table of Contents
3
Vehicle View
4
Technical Data
5
Engine Exploded View
8
Engine Specification
9
Lubrication System Operation Diagram
10
Lubrication System Schematic Diagram
11
Oil Pump Diagrams
13
Removal of the Petrol Tank
15
Section C18
15
- Service Operations with Engine in of Frame
  15
- Removal of the Generator Cover
  15
- Removal of the Primary Chaincase Cover
  15
- Timing Chain Adjustment
  16
- Valve and Pump Timing
  16
- Valve Adjustment
  16
- Ignition Timing
  17
SECTION G2F
17
- Removal of Carburettor
  18
- Removal of the Cylinder Head
  18
- Removal of the Valves
  18
- Dismantling the Rockers
  19
- Fitting New Valve Guides
  19
- Removal of the Cylinder Barrel
  19
- Removal of the Piston
  19
- Re-Assembly after Decarbonising
  20
- Cleaning the Oil Filter
  21
- Changing the Oil
  21
- Removal of the Timing Chain and Sprockets
  21
- Overhauling the Oil Pump
  21
- Dismantling the Cam Gear
  22
- Removal of the Contact Breaker
  22
- Removal of the Primary Drive Chain and Sprockets
  22
- Attention to the Breather
  22
- Internal Oil Pipes
  23
- Removal of the Generator
  23
- Pressure Relief Valves
  23
- Service Operations with Engine out of Frame
  25
- Removal of the Engine from the Frame
  25
- Dismantling the Crankcase
  25
- Main Bearings
  25
- Piston, Connector Rod and Crank Assembly View
  26
- Fitting the Connecting Rod, 250 C.C. Engine
  29
- Re-Assembly of the Crankcase
  29
- Crankpin Oil-Way
  29
Gearbox and Clutch
31
Battery Model MLZ9E
55
Head and Tail Lamps
57
- Tail Light
  58
- Frame View
  59
- Servicing Rear Suspension Units
  60
- Removal and Replacement of Rear Mudguard Unit
  60
- Steering Head Races
  60
- Description of Frame
  60
- Wheel Alignment
  61
- Lubrication
  61
- Removal of Petrol Tank
  61
- Air Cleaner
  61
- Dismantling Fork to Replace Spring
  63
Front Fork
63
Front Fork (Super 5)
67
Removal of Hub Spindle and Bearings
69
Front Wheel (6" Brake)
69
Front Wheel (7" Brake)
73
Rear Wheel (Q/D)
77
Special Tools
89
- Legshields
  92
- Pannier Equipment
  92
Accessories
92
"Airflow" Fairing
93

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