ROVEMA VPR Series Manuals

Manuals and User Guides for ROVEMA VPR Series. We have 1 ROVEMA VPR Series manual available for free PDF download: Operator's Manual

ROVEMA VPR Series Operator's Manual

ROVEMA VPR Series Operator's Manual (139 pages)

Brand: ROVEMA | Category: Industrial Equipment | Size: 4 MB

Table of Contents

Table of Contents
1
Introduction

5
Safety Instructions

6
- Machine Safety Devices
  
  6
  - EMERGENCY STOP Push-Button
    7
  - Machine Safety Devices
    7
  - Guard Doors
    8
  - Safety Labels
    9
- Component Safety
  
  10
- Operator Safety
  
  11
  - Operator Safety Guidelines
    11
- Machine Lockout Procedure
  
  12
Parts and Functions

13
- Film Carriage
  
  14
  - Film Spindle
    15
  - Dancer Assembly
    16
  - Film Unwind Device
    17
  - Film Tracking Assembly
    18
    
    Touchscreen Controls
    19
  - Out of Film Sensor Assembly
    20
  - Guide Rollers
    21
- Film Feeding Device
  
  22
  - Belts Assemblies
    23
  - Drive System
    24
  - Engage/Retract Device
    25
    
    Touchscreen Controls
    26
- Forming Set
  
  27
- Vertical Sealing Device
  
  28
  - Hot Air Gun
    29
  - Heat Shield
    30
  - Engage/Retract Device
    31
    
    Touchscreen Controls
    32
  - Support Frame
    33
- Horizontal Sealing Device
  
  34
  - Sealing Jaws
    35
    
    Jaw Body
    36
    
    C-Frames, Jaw Carriers and Jaw Springs
    37
    
    Seal Pressure
    38
  - Drive System
    39
    
    Touchscreen Controls
    40
  - Knife Assembly
    41
    
    Touchscreen Controls
    42
  - Impulse Temperature Controllers
    43
    
    Touchscreen Controls
    44
- Registration Sensor
  
  45
  - Touchscreen Controls
    46
- Pneumatics System
  
  47
  - Primary Manifold
    48
    
    Horizontal and Vertical Cooling Devices
    49
    
    Vacuum System
    50
    
    Pressure Switch
    51
  - Secondary Manifold
    52
- Electronics System
  
  53
  - Touchscreen Display
    54
  - Programmable Logic Controller
    55
  - Motion Controller
    56
  - Servo Amplifiers
    57
  - Speed Controller
    58
Theory of Operations

59
- Froming Cycle
  
  61
- Impulse Sealing
  
  61
- Vertical Sealing Device
  
  62
- Horizontal Sealing Devicew
  
  63
- Film Registration
  
  64
Operator Controls

65
- Touchscreen Display
  
  65
  - Main Menu Screen
    67
    
    BELTS OPEN/CLOSE Switch
    68
    
    JOGGING MODE SELECT Switch
    68
    
    FEEDER ENABLE Switch
    69
    
    JAW HEAT ENABLE Switch
    69
    
    TRUCK LOADER PREMISSIVE Switch
    69
    
    BAG LENGTH Switch
    70
    
    DISCHARGE JAM Switch
    70
    
    FUNNEL JAM Switch
    70
    
    SET SPEED Switch
    70
    
    ALARM Display
    71
    
    ALARM RESET Switch
    71
    
    SETTINGS MENU Switch
    71
    
    WARNING Display
    71
    
    VIEW ACTIVE ALARMS Switch
    72
  - Settings Menu
    73
    
    Cam Settings
    74
    
    Horiz. Cooling Settings
    75
    
    Vertical Cooling Settings (if Equipped)
    75
    
    Cutting Knife Settings
    76
    
    Film Tracking Settings
    76
    
    Impulse Seal Cam Settings
    77
    
    Seal Screen
    78
    
    AUTO PROFILE MODE Switch
    79
    
    AUTO SEAL MODE Switch
    79
    
    Horizontal Seal Setup Screen
    79
    
    Postseal Angle and Postseal Time Settings
    80
    
    Preseal Time Setting
    80
    
    Seal Angle and Seal Time Settings
    80
    
    Bulge Factor Setting
    81
    
    Feeder Screen
    82
    
    Bagger Synchronization Adjustment Screen
    83
    
    Bag Synchronization
    84
    
    Recipe Menu Screen
    85
    
    Recipe Load Selection Screen
    86
    
    Recipe Save Selection Screen
    87
    
    Film Splice Settings
    88
- Temperature Controllers
  
  89
  - Impulse Temperature Controllers
    89
  - Heatseal Temperature Controller
    90
- MAIN DISCONNECT Switch
  
  91
- AIR DISCONNECT Lever
  
  91
- Push-Buttons and Selector Switch
  
  92
  - SYSTEM READY Push-Button
    92
  - JOG/AUTO Selector Switch
    92
  - JOG/RUN Push-Button
    93
  - STOP Push-Button
    93
  - CLAMP/UNCLAMP Push-Button
    93
  - FILM SPLICE Push-Button
    94
  - EMERGENCY STOP Push-Button
    94
Machine Setup Procedures

95
- Starting the Bagmaker
  
  96
- Turning on the Electrical and Pneumatic Supplies
  96
- Turning on the Water Chiller
  97
- Loading a Product Recipe
  98
- Setting the Machine Speed and the Bag Length
  99
- Loading a Film Roll
  100
- Threading a Film Roll
  101
- Setting up the Vertical Sealing Device
  102
  - Starting the Hot Air Gun
    103
Operating Procedures

104
- Starting a Production Run
  
  104
  - Producing Empty Bags
    105
  - Checking an Empty Bag
    106
  - Making Filled Bags
    107
  - Checking a Filled Bag
    108
- Stopping a Production Run
  
  110
  - Emergency Stop
    110
  - Normal Stop
    110
  - Extended Shutdown
    110
- Restarting after an EMERGENCY STOP
  
  111
- Machine Jogging Procedure
  
  112
  - Film Feed Jogging
    112
  - Jaw Jogging
    112
Working with Components

113
- Adjusting the Film Tension
  
  114
- Adjusting the Film Tracking
  
  115
- Adjusting Automatic Film Tracking Sensors
  
  116
- Aligning the Belt Assemblies
  
  117
- Aligning the Forming Collar
  
  118
- Aligning the Sealing Jaws
  
  119
Changeover Procedure

131
Maintenance Procedures

132
- Daily Cleaning
  
  132
- Daily Maintenance
  
  133
- Weekly Maintenance
  
  134
Troubleshooting Guide

135

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