User Manuals: Rottler P69 Head Porting Machine

User Manuals: Rottler P69 Head Porting Machine

Manuals and User Guides for Rottler P69 Head Porting Machine. We have 1 Rottler P69 Head Porting Machine manual available for free PDF download: Operation And Maintenance Manual

Rottler P69 Operation And Maintenance Manual

Rottler P69 Operation And Maintenance Manual (160 pages)

5 axis cnc cylinder head porting machine

Brand: Rottler | Category: Industrial Equipment | Size: 18 MB

Table of Contents

Installation

9
- Table of Contents
  9
- Machine Dimensions
  18
  - Front Dimensions
    18
  - Side Dimensions
    19
- Installation Procedure
  20
  - Location
    20
  - Unpacking and Lifting
    20
  - Power Supply
    21
  - Grounding
    22
Safety

23
- Contents
  24
Control Definitions

31
- Control Definitions
  32
  - Computer and Controller System Safety
    32
  - Master Power On/Off Switch
    33
- Machine Startup
  34
  - E-Stop
    34
  - Homing the Machine
    34
  - Control
    34
Operating Instructions

35
- Operating Instructions
  
  37
  - Spindle Chiller System
    37
  - Spindle Warm Up/Break in
    38
- Machine Startup
  
  38
  - Home Machine
    38
  - Control Interface
    39
- Machine Setup
  
  40
  - Fixture Set up
    40
  - Locating Fixture
    41
  - Defining Tool Length and Probe Length Offsets
    43
  - Probe Length
    43
  - Table of Tools
    44
- Digitizing
  
  46
  - Starting a New Head
    46
  - Creating a Port
    47
  - Digitizing a Port
    48
  - Creating Planes
    49
  - Plane #1
    49
  - Plane #2
    53
  - Plane #3
    55
  - Creating Intersecting Planes
    56
  - Probing Defined Planes
    60
  - Cross-Section Manipulation
    63
  - Creating a Surface
    64
  - Surface Manipulation
    65
  - Creating a Toolpath
    65
  - Creating a Roughing Routine for the Toolpath
    67
  - Moving Pivot Points
    68
  - Loading and Running a Tool Path
    70
  - Creating a Combustion Chamber
    73
  - Adding Planes
    74
  - Defining the Planes
    75
  - Defining Deck Plane
    76
    
    First Plane
    76
    
    Second Plane
    77
  - Moving Deck Surface
    79
  - Create Cross Sections
    80
  - Inside Border
    81
  - Creating a Tool Path
    87
  - Mirroring
    89
    
    Mirroring Tool Path
    89
Maintenance

91
- Maintenance
  
  93
  - Quick Reference Lubrication Chart: P69
    93
  - Quick Reference Preventative Maintenance: P69
    94
- Scheduled Maintenance Procedures
  
  97
  - Long Break-In Cycle
    97
  - Quick Warm-Up Cycle
    98
  - Setting the B-Axis Air Pressure
    99
  - Empty Water Traps
    100
  - Check Way Oil (Level)
    101
  - Clean Spindle Chiller Air Filter
    102
  - Check Way Oil (Functionality)
    103
  - Way Cover Maintenance
    106
  - Check Spindle Chiller Level and Settings
    107
  - Check Drawbar Oil Level
    108
  - Replace Coolant
    109
- Lubrication
  
  110
  - Automatic Lubrication System
    110
  - Power Draw Bar Lubrication
    110
  - A & B-Axis Gearbox Lubrication
    110
  - Vertical Ballscrew Bearings
    110
  - Probe "On-Center" Adjustment
    111
- Leveling and Alignment
  
  112
  - Leveling the Machine
    112
  - Alignment
    113
Machine Parts

121
- Electrical Diagram Single Phase Version
  122
- Machine Parts
  122
- Electrical Diagram Three Phase Version
  123
- Wire Diagram for Air Solenoid Controls
  124
- P69 Control Panel
  125
- Spindle Unit Parts
  126
- Head Porting Fixture Headstock Assembly Parts
  128
- Head Porting Fixture Tailstock Assembly Parts
  130

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