Rosco Maximizer 2B Manuals

Rosco Maximizer 2B Manuals

Manuals and User Guides for Rosco Maximizer 2B. We have 1 Rosco Maximizer 2B manual available for free PDF download: Operation, Service & Parts Manual

Rosco Maximizer 2B Operation, Service & Parts Manual

Rosco Maximizer 2B Operation, Service & Parts Manual (362 pages)

Asphalt Distributor

Brand: Rosco | Category: Construction Equipment | Size: 21 MB

Table of Contents

Table of Contents

6
- Table of Contents
  5
- Introduction
  
  13
- Safety
  
  15
  - Safety Precautions
    16
  - Safety Label Locations
    20
  - Limited Warranty Policy
    24
    
    Limitations
    24
    
    Warranty
    24
    
    Items Not Covered
    25
    
    Other Limitations
    25
  - Contact Information
    26
  - Record of Ownership
    26
  - Nameplate
    26
  - Specifications
    27
  - General Information
    28
    
    Circulating System
    28
    
    General
    28
    
    System Overview
    28
    
    Burner System
    29
    
    In-Cab Operator System
    29
    
    Plus One Controller
    29
    
    Material Considerations
    30
  - Specification Tables
    32
  - Torque Specs
    36
    
    Inch Fasteners
    36
    
    Metric Fasteners
    36
    
    Full Torque Nut Coupling Installation
    38
    
    Hydraulic Fittings
    38
  - Component Location
    43
    
    Outside Overview (Continued)
    44
    
    Main In-Cab Control Box
    48
- Operation
  
  49
  - Main In-Cab Control Panel (Continued)
    50
  - Main In-Cab Control Panel (Continued)
    52
  - Rear Controller
    54
  - Flow / Distance
    56
  - Run Screen
    58
  - Mode Selection Screen
    60
  - Burner
    62
  - LPG Burner System
    64
  - Maintenance
    67
  - Operator Safety Considerations
    69
    
    Regeneration
    69
  - Machine Break-In
    70
    
    Hydraulic Circuit
    71
    
    Hydrostatic Circuit
    71
    
    Automatic Valve System
    72
  - Asphalt Spraybar
    73
    
    Preventing Spraybar Failure
    74
  - Valves and Nozzles
    74
    
    Adjustment
    74
    
    Nozzle Selection
    75
  - Burners & Torch Operation
    75
  - Diesel Burners
    75
  - Troubleshooting
    75
  - Portable LPG Torch
    80
  - Distributor Operation
    80
  - Plus One Controller
    81
    
    In-Cab Controller Screens
    81
    
    Electro Motive Radiation Interference
    84
    
    Plus One Controller Error Messages
    84
  - Modes of Operation
    85
    
    Load Mode
    85
    
    Tank Circulate Mode
    88
    
    Spray / Bar Circulate Mode (Bar Circulate)
    91
    
    Spray / Bar Circulate Mode (Spray)
    93
    
    Handspraying
    95
    
    Handspray / Unload Mode
    97
    
    Handspray Mode (Bar Circulate)
    99
    
    Reverse Suction Mode
    101
    
    Auto-Assisted Clean-Out Mode
    103
    
    Enviroflush Tank Clean-Out
    107
    
    Transfer Mode
    109
    
    Unloading Mode
    111
  - Washdown
    112
  - Combating Poor Visibility
    112
  - Manual Operation
    112
    
    Calculations
    112
    
    Run Simulation Example
    113
    
    Trial Run
    113
    
    Maintenance
    117
  - General Information
    120
  - Routine Maintenance
    120
  - Fluids and Lubricants
    120
    
    Asphalt Pump Lubrication
    120
    
    Clean-Out Solvent
    121
    
    Grease for Other Components
    121
    
    Hydraulic Oil
    121
    
    Tank Components
    121
    
    Tank Sump
    121
    
    Truck Systems
    121
    
    Capacity Indicator Gauge
    122
    
    Mounting Hardware
    122
    
    Top Opening
    122
    
    Asphalt Pump
    123
    
    Asphalt Pump System
    123
    
    Relief Valve
    123
    
    Discharge Screen
    124
    
    Load Line Screen
    124
    
    Automatic Valves
    125
    
    Pump Drive
    125
    
    Spraybar
    126
    
    Hydraulic System
    127
    
    Burner System
    128
    
    Diesel Burners
    128
    
    GPS Ground Speed Sensor
    128
    
    LPG Burners (Option)
    128
    
    Daily Exterior Maintenance
    129
    
    Radar Horn (Option)
    129
    
    Storage
    129
    
    Hydraulic Fluids
    130
    
    Hydraulic Oil Requirements
    130
    
    Safety Label Installation
    131
- Troubleshooting
  
  133
  - General
    134
  - Troubleshooting Charts
    134
Section 9 Schematics

145
- Schematics
  145
- Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
  
  147
- Illustrated Parts List (IPL)
  
  179
  - Platform Installation, W/O Handrail
    182
  - Rear Platform and Piping Assembly
    184
  - Rear Platform and Piping Assembly (Continued)
    186
    
    Asphalt Pump
    188
  - Asphalt Pump Relief Valve
    190
  - Transfer Line, Ground Level
    192
  - Automatic Valve, Cab Control
    194
  - Tank Valve Assembly
    196
  - Flex Hose Assembly
    198
  - Handspray Wand Assembly
    200
  - Hydraulic, Front Live
    204
  - Hydraulic, PTO
    212
  - Spraybar Support Assembly
    218
  - Solenoid Control Valve (Sheet 1 of 2)
    220
  - Solenoid Control Valve (Sheet 2 of 2)
    222
  - Hydraulic Reservoir
    224
  - Drive Shaft Group
    226
  - Control Box, Plus One, In-Cab Control Box
    228
  - Radar Horn (Option) Ground Speed Sensor
    230
  - Rear Control Box Assembly
    232
  - Spraybar Assembly, 12 Foot
    234
  - Arm Wldmt, Upper Rh
    236
  - Air Controls, 12 Ft Spraybar, 1 Ft Control (Sheet 1 of 2)
    238
  - Spraybar Lock, Manual
    242
  - Valve Box, Sub Assembly, 1 Ft, with Wingfold
    244
  - Valve Box, Sub Assembly, 1 Ft, with Wingfold
    246
  - Diesel Burner, Double Flue, no Outfire
    248
  - Diesel Burner, Double Flue, no Outfire
    250
  - Diesel Burner, Double Flue, no Outfire
    252
  - Air Reservoir Group
    254
  - Diesel Burner, Double Flue, no Outfire I
    256
  - Diesel Burner, Double Flue, no Outfire II
    258
  - Control Box, Diesel Burner
    260
    
    Burner Covers & Flue Liners
    262
    
    Light & Reflector Group
    264
  - Decal Group
    266
    
    Ladder & Platform Group
    268
  - Tank Top Opening
    270
  - Fender Group, Single Axle
    272
  - Mud Flap Installation
    274
  - Sampling Valve, Front Head
    276
  - Overflow Attachment Group
    278
  - Thermometers
    280
  - Enviroflush System
    282
    
    Insulated Tank & Tank Components
    284
  - Spraybar Assembly, 12 FT
    288
  - Spraybar Assembly, 12 FT
    289
  - Spraybar Assembly, 16 FT
    290
  - Spraybar Assy, Max2, 16 Ft
    292
  - Spraybar Assembly, 1 Ft Extension (Sheet 1 of 2)
    294
  - Spraybar Assembly, 1 Ft Extension (Sheet 2 of 2)
    296
  - Ez-1 Spray Valve Assembly
    298
  - Diesel Burner, Double Flue, Outfire, no Thermostat I
    300
  - Diesel Burner, Double Flue, Outfire, no Thermostat II
    302
  - LPG Burners, Double Flue, Auto Ignition
    304
  - LPG Burners, Double Flue, Manual Ignition
    308
  - LPG Tank, 52 Gallon
    310
  - Portable Torch Holder Assembly, LPG
    312
  - Fender Group, Tandem Axle
    314
  - Fender Group, Triple Axle
    316
  - Mud Flap Group, Full Width
    318
  - Washdown System
    320
  - Return Line Valve
    324
    
    Tank & Ladder Group, 1000 Gallon Tank
    326
    
    Tank & Ladder Group, 1500 Gallon Tank
    328
    
    Tank & Ladder Group, 1900 Gallon Tank
    330
    
    Tank & Ladder Group, 3000 Gallon Tank
    332
    
    Tank & Ladder Group, 3500 Gallon Tank
    334
    
    Tank & Ladder Group, 4000 Gallon Tank
    336
  - Alphabetical Parts Index
    338

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