Rolls-Royce mtu 20V4000B 4F Series Manuals

Manuals and User Guides for Rolls-Royce mtu 20V4000B 4F Series. We have 1 Rolls-Royce mtu 20V4000B 4F Series manual available for free PDF download: Operating Instructions Manual

Rolls-Royce mtu 20V4000B 4F Series Operating Instructions Manual (362 pages)

Brand: Rolls-Royce | Category: Engine | Size: 35 MB

California Proposition
3
Table of Contents
5
Preface
8
Applicability
9
Safety
10
Important Provisions for All Products
10
Important Requirements for Power Generation Application Products
11
Intended Use of Gendrive Engines
13
Personnel and Organizational Requirements
14
Safety Regulations for Commissioning and Operation
15
Safety Regulations for Assembly, Maintenance, and Repair Work
17
Fire and Environmental Protection, Indirect Materials
21
Standards for Warning Messages in the Text and Highlighted Information
24
Transport
25
Lifting Specifications
26
Engine Mounting Transportation Lock
27
Transport Locking Device for Crankshaft
29
General Information
32
Engine Side and Cylinder Designations
32
Data Acquisition and Data Transmission
33
Functional Description
34
Engine - Overview
34
Crankcase with Oil Pan
36
Gear Train
38
Running Gear
39
Cylinder Head with Injector
41
Valve Gear
43
Fuel System with Common-Rail Injection
45
Charge-Air and Exhaust System
47
Lube Oil System
49
Cooling System
51
Engine Management and Monitoring
53
Cylinder Cutout
56
Engine - Quick-Start Function
57
Sensors and Actuators - Overview
58
Technical Data
63
Product Data 20V4000B24F, 20V4000B34F, 20V4000B24S, 20V4000B44S, Application Group 3A
63
(Standard Oil System) (Design: Max. Oper
66
Ating Inclinations)
66
ISO 6798, +3Db(A) Tolerance)
66
Power Level LW, ISO 6798, +3Db Toler
66
Take Noise (Filter) - CP (Sound Power Level
67
Product Data 20V4000G14F, Application Group 3B
68
Rpm
68
Liter
69
Liter Liter Liter
71
Db(A)
72
Product Data 20V4000G14F, Application Group 3E
73
Db(A)
76
Product Data 20V4000G14F, Application Group 3F
78
Product Data 20V4000G14F, Application Group 3G
83
Product Data 20V4000G24F, Application Group 3B
88
Product Data 20V4000G24F, Application Group 3E
93
Product Data 20V4000G24F, Application Group 3F
98
Product Data 20V4000G24F, Application Group 3G
103
Product Data 20V4000G34F, Application Group 3B
108
Product Data 20V4000G34F, Application Group 3E
113
Product Data 20V4000G34F, Application Group 3F
118
Product Data 20V4000G34F, Application Group 3G
123
Product Data 20V4000G64F, Application Group 3D
128
Product Data 20V4000G74F, Application Group 3D
132
Product Data 20V4000G14S, 20V4000G24S, 20V4000G44S, Application Group 3B
136
Product Data 20V4000G84F, Application Group 3D
142
Product Data 20V4000G14S, 20V4000G24S, 20V4000G44S, Application 3E
146
Product Data 20V4000G14S, 20V4000G24S, 20V4000G44S, Application Group 3F
150
Product Data 20V4000G14S, 20V4000G24S, 20V4000G44S, Application Group 3G
156
Product Data 20V4000G64S, 20V4000G74S, 20V4000G94S, Application Group 3D
162
Product Data 20V4000G23F
168
20V4000G83Ls
168
Firing Order
170
Engine - Main Dimensions
171
Operation
172
Preparations for Putting into Operation after Extended Out-Of-Service Periods
172
Months)
172
Preparations for Putting into Operation after Scheduled Out-Of-Service-Period
173
Starting the Engine in Manual Mode (Test Run)
174
Re-Starting the Engine Following an Automatic Safety Shutdown
175
Safety System - Override
176
Emergency Engine Start (Override Mode)
177
Operational Monitoring
178
Emission Label - Check
179
Engine - Stopping in Manual Mode (Test Run)
180
Engine - Emergency Stop
182
After Stopping the Engine - Engine Remains Ready for Operation
183
After Shuting down Engine - Putting Engine out of Operation
184
Plant - Cleaning
185
Troubleshooting
187
Fault Messages of Engine Control Unit ECU9 for Series 4000, Genset Applications
190
Fault Conditions of the Alarms 1801 to 1840
225
Maintenance
228
Maintenance Task Reference Table [QL1]
228
Task Description
230
Engine
230
Barring Engine Manually
230
Engine - Cranking on Starting System
232
Engine - Test Run
233
Cylinder Liner
234
Cylinder Liner - Endoscopic Inspection
234
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
236
Crankcase Breather
238
Crankcase Breather - Oil Separator Element Replacement
238
Crankcase Breather - Oil Separator Element Replacement
240
Crankcase Breather - Oil Mist Separator Replacement
242
Valve Drive
243
Valve Protrusion - Measurement
243
Valve Gear - Lubrication
247
Valve Clearance - Check and Adjustment
248
Cylinder Head Cover - Removal and Installation
251
Injection Pump / HP Pump
252
HP Fuel Pump - Filling with Engine Oil
252
Injector
254
Injector - Replacement
254
Injector - Removal and Installation
255
Fuel System
260
Fuel System - Venting
260
Fuel Cooler - External Contamination and Leak-Tightness Check
262
Fuel Cooler - Cleaning
263
Fuel Filter
265
Fuel Filter - Replacement
265
Fuel Prefilter - Pressure Ratios
266
Fuel Prefilter - Draining
267
Fuel Prefilter (Non-Switchable) - Draining
268
Fuel Prefilter (Switchable) - Draining
271
Fuel Prefilter (Switchable) - Low Pressure Indicator Check
274
Fuel Prefilter - Filter Element Replacement
275
Fuel Prefilter (Non-Switchable) - Filter Element Replacement
276
Fuel Prefilter (Switchable) - Filter Element Replacement
278
Fuel Prefilter - Venting
281
Charge-Air Cooling
283
Intercooler - Checking Condensate Drain for Coolant Leak and Obstruction
283
Air Filter
284
Air Filter - Check
284
Air Filter - Replacement
285
Air Filter - Removal and Installation
286
Air Intake
287
Contamination Indicator - Signal Ring Position Check
287
Starting Equipment
288
Air Starter - Manual Operation
288
Lube Oil System, Lube Oil Circuit
289
Engine Oil Change
289
Engine Oil Level Check
292
Engine Oil - Sample Extraction and Analysis
293
Oil Priming Pump - Visual Inspection
295
Oil Filtration / Cooling
296
Engine Oil Filter - Replacement
296
Centrifugal Oil Filter - Cleaning and Filter Sleeve Replacement
297
Coolant Circuit, General, High-Temperature Circuit
300
Engine Coolant - Level Check
300
Engine Coolant - Change
302
Engine Coolant - Draining
303
Engine Coolant - Filling
305
Engine Coolant Pump - Relief Bore Check
308
Engine Coolant - Sample Extraction and Analysis
309
Preheater - Overview
310
Preheater - Function and Leak Check
311
Preheater - Solenoid Switch Replacement
312
Preheater Thermostats - Replacement
314
Coolant Expansion Tank - Valve Cover Replacement
317
Low-Temperature Circuit
319
Charge-Air Coolant Level - Check
319
Charge-Air Coolant - Change
321
Charge-Air Coolant - Draining
322
Charge-Air Coolant - Filling
324
Charge-Air Coolant Pump - Relief Bore Check
327
Battery-Charging Generator
328
Drive Belt - Condition Check
329
Battery-Charging Generator Drive - Drive Belt Replacement
330
Battery-Charging Generator - Drive Belt Tension Adjustment
331
Engine Mounting - Checking Resilient Element
332
Engine Mounting - Checking Securing Screws for Firm Seating
333
Generator Mounting - Check
336
Generator Mounting - Securing Screw Firm Seating Check
337
Wiring (General) for Engine/Gearbox/Unit
339
Engine Cabling - Check
339
Accessories for (Electronic) Engine Governor / Control System
340
Engine Control Unit Plug Connections - Check
341
Engine Governor ECU 9 - Removal and Installation
342
Parameters for Drift Correction (CDC) - Resetting with Diasys
343

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Rolls-Royce mtu 20V4000B 4F Series Manuals

Rolls-Royce mtu 20V4000B 4F Series Operating Instructions Manual (362 pages)

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