Rockwell Automation GuardShield 450L PAC Manuals

Manuals and User Guides for Rockwell Automation GuardShield 450L PAC. We have 1 Rockwell Automation GuardShield 450L PAC manual available for free PDF download: User Manual

Rockwell Automation GuardShield 450L PAC User Manual (192 pages)

Safety Light Curtain

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 54.96 MB

Table of Contents
3
Preface
9
Who Should Use this Manual
9
Summary of Changes
9
Terminology
10
Additional Resources
10
Product Overview
11
General Description
11
Package Contents
14
Firmware Revisions
16
Safety Concepts
17
Safety Standards Applied to Guardshield
17
Functional Safety Data
17
Safety Certification
18
Installation Requirements
19
Possible Misuse
19
Operation
21
Principle of Operation
21
Laser Alignment
23
Safety Function
25
Start Modes
25
Automatic (Re) Start (Default)
25
Manual (Re) Start
26
Manual Cold Start
26
Manual (Re) Start with off Function
26
Power Cycle
26
External Device Monitoring (EDM)
27
Low Operating Range
27
Beam Coding
27
Interference Rejection
28
Blanking and Reduced Resolution
28
Teach-In Fixed Blanking
29
Teach-In Blanking Procedure
30
Configuration Process
31
Reduced Resolution (Object Number Limited)
32
Resolution with Blanking
34
Muting
34
Muting Lamp
35
Muting Sensors
36
Mute Dependent Override Function (MDO)
36
Two-Sensor T-Type Muting
37
Two-Sensor L-Type Muting
39
Two-Sensor T-Type Muting with Enable
40
Four-Sensor Muting
41
Cascading
43
Cascading and Blanking
46
Response Time
47
Standard Response Time, T S
47
Advanced Feature Response Time, T a
48
Multiple Scan
50
Short Interruption Time
50
Cascading Response Time, Tc
51
Connected Components Workbench Response Time
51
Product Labels
52
System Configuration
53
Receiver Plug-In DIP Switch Settings
54
APR-ON-5 Connection Plug-In
55
APR-ED-8 Connection Plug-In
55
APR-BL-5 Connection Plug-In
56
APR-MU-8 Connection Plug-In
56
APR-UN-8 Connection Plug-In
58
Confirmation of a New System Configuration
59
Confirmation
59
Confirmation Procedure
59
Installation and Wiring
61
Determine the Safety Distance
62
U.S. Safety Distance Formula
62
OSHA Safety Distance Formula
63
ANSI Safety Distance Formula
63
European Safety Distance Formula
64
Minimum Distance from Reflective Surfaces
66
Mirrors
67
Install and Mount
68
Correct Installation
70
Incorrect Installation
71
Mount Multiple 450L Guardshield Safety Light Curtains
72
450L Safety Light Curtain with Interference Rejection
75
Mounting Brackets
76
Standard Top/Bottom Mounting Kit
76
Side Mounting Bracket
78
Shock Mounting Kit
79
Replacement Mounting Kit
80
Electrical Installation
81
Plug-Ins
81
Plug-In Installation
82
Transmitter Plug-In
82
Receiver Plug-In
83
Cascading
85
Transmitter Cable Connection
87
Receiver Cable Connection
87
Cascading Cable Connection
89
Power Supply
89
Grounding
90
External Device Monitoring (EDM) Connection
90
Restart Button
91
OSSD Output
91
OSSD Signal Processing
91
OSSD Restart Time (from off to ON)
92
Test Pulses
92
Typical Wiring Diagram
93
Direct to Contactors
93
Guardmaster si Safety Relay
94
T-Connector
95
Guardlink Tap Connections
95
1732 Armorblock Connections
96
Two-Sensor Muting with Muting Plug-In
98
Four-Sensor Muting with Muting Plug-In
99
Status Indicators
101
System Status Indicators
101
Status Indicator for Normal Operation
102
Optical Push Button
103
Troubleshoot
103
Status Indicator Error Display
103
Optical Interface Device (OID)
106
Workbench Software
107
Maintenance
109
Regular Inspection
109
Verifying 450L PAC
111
Clean Optic Front Window
111
Disposal
111
Product Labels
111
Stick Labels
112
Plug-In Label
113
Overview
115
Multiple Subconfigurations
115
Start a New Project
115
Workbench Layout
118
Project Organizer
119
General
119
Hardware
120
DIP Switch
120
USB Status
121
Subconfigurations
121
General Settings
121
Gpio
123
Diagnose Window
127
Export
127
Reset
128
Lock
128
Mode
128
Teach
128
Laser
129
Beam Status
129
Two-Sensor Muting Schematic Example
130
Muting Type and Settings
131
GPIO Selection and Settings
133
Four-Sensor Muting Schematic Example
134
Hardware
135
Muting Type and Settings
135
GPIO Selection and Settings
136
Blanking Overview
139
Lens Identification
139
Zones
140
Configuration Options
142
Fixed Blanking
142
Settings
142
Fixed Blanking Rules
143
Teach Blanking Zones
143
Process Details
144
Floating Blanking
148
Settings
148
Floating Blanking Rules
149
Object Height
149
Reduced Resolution Blanking
150
Settings
150
Reduced Resolution Blanking Rules
151
Object Height
152
Download and Upload Configurations
153
Change Hardware
156
Share Your Project (Export/Import)
158
Workbench Software Archive
158
Workbench Software Archive
159
Export Device to Zip File
160
Import a Zip File
162
Update Firmware
162
Specifications
165
Safety Ratings
165
Operating Characteristics
165
Inputs Receiver Plug-In, Cascading Plug-In
166
And Universal Plug-In
166
Safety Outputs (Ossds): Receiver Plug-In
167
Status Outputs
167
Environmental and General Protection
167
Electrical Protection
167
General
168
Certifications
168
Compliance with European Union Directives
169
Approximate Dimensions
169
Product Selection
171
Sticks
171
450L PAC Catalog Number Explanation
172
Plug-Ins
173
Optional Accessories
174
Corner Mirror
175
Mounting Columns
177
Alignment Tool and Bracket
178
Weld Shields
179
Cables
179
Typical Installations
181
Safety Light Curtain Mounted Vertically
181
Safety Light Curtain Mounted Horizontally
181
Fixed Blanking Application
182
Cascading Application
183
Index
185

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