Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD. We have 2 Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD manuals available for free PDF download: User Manual

Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD User Manual (216 pages)

Safety Light Curtain

Brand: Rockwell Automation | Category: Safety Equipment | Size: 39.46 MB

Table of Contents
3
Summary of Changes
9
Who Would Use this Manual
9
Additional Resources
10
Terminology
10
Chapter 1 General Description

11
- Package Contents
  14
- Firmware Revisions
  15
Chapter 2 Safety Standards Applied to Guardshield

17
- Functional Safety Data
  17
- Safety Certification
  18
- Installation Requirements
  19
- Possible Misuse
  20
Chapter 3 Principle of Operation

21
- Laser Alignment
  24
Chapter 4 Start Modes

27
- Automatic (Re) Start (Default)
  27
- Manual (Re) Start
  28
- Manual Cold Start
  28
- Manual (Re) Start with off Function
  28
- Power Cycle
  29
- External Device Monitoring (EDM)
  29
- Low Operating Range
  29
- Beam Coding
  30
- Blanking and Reduced Resolution
  30
- Teach-In Fixed Blanking
  31
  - Teach-In Blanking Procedure
    33
  - Configuration Process
    34
- Reduced Resolution (Object Number Limited)
  35
- Resolution with Blanking
  37
- Muting
  38
  - Muting Lamp
    39
  - Muting Sensors
    39
  - Mute Dependent Override Function (MDO)
    40
  - Two-Sensor T-Type Muting
    41
  - Two-Sensor L-Type Muting
    43
  - Two-Sensor L-Type Muting with Enable
    44
  - Four-Sensor Muting
    46
- Cascading
  48
  - Cascading and Blanking
    52
- Response Time
  52
Chapter 5 Receiver Plug-In DIP Switch Settings

60
- APR-ON-5 Connection Plug-In
  61
- APR-ED-8 Connection Plug-In
  61
- APR-BL-5 Connection Plug-In
  62
- APR-MU-8 Connection Plug-In
  62
- APR-UN-8 Connection Plug-In
  64
- Confirmation of a New System Configuration
  64
- Confirmation
  65
  - Confirmation Procedure
    65
System Configuration

60
Installation and Wiring

67
Chapter 6 Determine the Safety Distance

68
- U.S. Safety Distance Formula
  68
- OSHA Safety Distance Formula
  69
- ANSI Safety Distance Formula
  70
- European Safety Distance Formula
  71
- Minimum Distance from Reflective Surfaces
  73
- Mirrors
  74
- Install and Mount
  75
- Mounting Brackets
  82
  - Standard Top/Bottom Mounting Kit
    82
  - Side Mounting Bracket
    84
  - Shock Mounting Kit
    86
  - Replacement Mounting Kit
    86
- Electrical Installation
  88
  - Plug-Ins
    88
  - Plug-In Installation
    89
  - Transmitter Plug-In
    90
  - Receiver Plug-In
    91
  - Cascading
    93
  - Transmitter Cable Connection
    94
  - Receiver Cable Connection
    96
  - Cascading Cable Connection
    97
  - Power Supply
    98
  - Grounding
    98
  - External Device Monitoring (EDM) Connection
    99
  - Restart Button
    100
- OSSD Output
  100
  - OSSD Signal Processing
    100
  - OSSD Restart Time (from off to ON)
    101
  - Test Pulses
    101
- Typical Wiring Diagram
  102
  - Direct to Contactors
    102
  - Guardmaster si Safety Relay
    103
  - T-Connector
    104
  - Guardlink Tap Connections
    105
  - 1732 Armorblock Connections
    106
  - Two-Sensor Muting with Muting Plug-In
    109
  - Four-Sensor Muting with Muting Plug-In
    110
Status Indicators and Troubleshooting

113
Chapter 7 Status Indicators

113
- System Status Indicators
  113
- Status Indicator for Normal Operation
  115
- Optical Push Button
  116
- Troubleshoot
  116
  - Status Indicator Error Display
    116
  - Optical Interface Device (OID)
    120
  - Workbench Software
    121
Chapter 8 Maintenance

123
- Regular Inspection
  123
  - Clean Optic Front Window
    126
  - Disposal
    126
- Product Labels
  126
  - Stick Labels
    126
  - Plug-In Label
    127
Safety Instructions

123
Chapter 9

129
- Overview
  129
- Multiple Subconfigurations
  129
  - Start a New Project
    130
  - Workbench Layout
    134
- Project Organizer
  135
  - General
    135
  - Hardware
    136
  - DIP Switch
    136
  - USB Status
    137
  - Sub-Configurations
    137
  - General Settings
    138
- Gpio
  140
- Diagnose Window
  144
  - Export
    144
  - Reset
    144
  - Lock
    145
  - Mode
    145
- Teach
  146
- Laser
  146
- Beam Status
  146
- Two-Sensor Muting Schematic Example
  148
- Muting Type and Settings
  149
  - GPIO Selection and Settings
    151
- Four-Sensor Muting Schematic Example
  152
  - Hardware
    153
  - Muting Type and Settings
    153
  - GPIO Selection and Settings
    155
- Blanking Overview
  158
  - Lens Identification
    158
  - Zones
    159
- Configuration Options
  161
- Fixed Blanking
  161
  - Settings
    161
- Fixed Blanking Rules
  163
  - Teach Blanking Zones
    163
  - Process Details
    164
- Floating Blanking
  170
  - Settings
    170
  - Floating Blanking Rules
    171
  - Object Height
    171
- Reduced Resolution Blanking
  173
  - Settings
    173
  - Reduced Resolution Blanking Rules
    174
  - Object Height
    174
- Download and Upload Configurations
  175
  - Change Hardware
    179
- Share Your Project (Export/Import)
  181
  - Export Project to a Connected Components
    181
  - Workbench Software Archive
    181
  - Import Project from a Connected Components
    183
  - Workbench Software Archive
    183
  - Export Device to Zip File
    184
  - Import a Zip File
    185
- Update Firmware
  186
Connected Components Workbench Software

129
Appendix A Safety Ratings

189
- Operating Characteristics
  189
- Inputs Receiver Plug-In, Cascading Plug-In, and Universal Plug-In
  190
- Safety Outputs (Ossds): Receiver Plug-In
  191
- Status Outputs
  191
- Environmental and General Protection
  191
- Electrical Protection
  191
- General
  192
  - Certifications
    193
  - Compliance to European Union Directives
    193
  - Approximate Dimensions
    193
- Product Selection
  195
  - Sticks
    195
  - Plug-Ins
    196
- Optional Accessories
  197
  - Corner Mirror
    198
  - Mounting Columns
    200
  - Alignment Tool and Bracket
    202
- Weld Shields
  202
- Cables
  203
Specifications

189
Appendix B Safety Light Curtain Mounted Vertically

205
- Safety Light Curtain Mounted Horizontally
  205
- Fixed Blanking Application
  206
- Cascading Application
  207
Typical Installations

205
Index

209

Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD User Manual (192 pages)

Safety Light Curtain

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 54.96 MB

Table of Contents
3
Preface
9
Who Should Use this Manual
9
Summary of Changes
9
Terminology
10
Additional Resources
10
Product Overview
11
General Description
11
Package Contents
14
Firmware Revisions
16
Safety Concepts
17
Safety Standards Applied to Guardshield
17
Functional Safety Data
17
Safety Certification
18
Installation Requirements
19
Possible Misuse
19
Operation
21
Principle of Operation
21
Laser Alignment
23
Safety Function
25
Start Modes
25
Automatic (Re) Start (Default)
25
Manual (Re) Start
26
Manual Cold Start
26
Manual (Re) Start with off Function
26
Power Cycle
26
External Device Monitoring (EDM)
27
Low Operating Range
27
Beam Coding
27
Interference Rejection
28
Blanking and Reduced Resolution
28
Teach-In Fixed Blanking
29
Teach-In Blanking Procedure
30
Configuration Process
31
Reduced Resolution (Object Number Limited)
32
Resolution with Blanking
34
Muting
34
Muting Lamp
35
Muting Sensors
36
Mute Dependent Override Function (MDO)
36
Two-Sensor T-Type Muting
37
Two-Sensor L-Type Muting
39
Two-Sensor T-Type Muting with Enable
40
Four-Sensor Muting
41
Cascading
43
Cascading and Blanking
46
Response Time
47
Standard Response Time, T S
47
Advanced Feature Response Time, T a
48
Multiple Scan
50
Short Interruption Time
50
Cascading Response Time, Tc
51
Connected Components Workbench Response Time
51
Product Labels
52
System Configuration
53
Receiver Plug-In DIP Switch Settings
54
APR-ON-5 Connection Plug-In
55
APR-ED-8 Connection Plug-In
55
APR-BL-5 Connection Plug-In
56
APR-MU-8 Connection Plug-In
56
APR-UN-8 Connection Plug-In
58
Confirmation of a New System Configuration
59
Confirmation
59
Confirmation Procedure
59
Installation and Wiring
61
Determine the Safety Distance
62
U.S. Safety Distance Formula
62
OSHA Safety Distance Formula
63
ANSI Safety Distance Formula
63
European Safety Distance Formula
64
Minimum Distance from Reflective Surfaces
66
Mirrors
67
Install and Mount
68
Correct Installation
70
Incorrect Installation
71
Mount Multiple 450L Guardshield Safety Light Curtains
72
450L Safety Light Curtain with Interference Rejection
75
Mounting Brackets
76
Standard Top/Bottom Mounting Kit
76
Side Mounting Bracket
78
Shock Mounting Kit
79
Replacement Mounting Kit
80
Electrical Installation
81
Plug-Ins
81
Plug-In Installation
82
Transmitter Plug-In
82
Receiver Plug-In
83
Cascading
85
Transmitter Cable Connection
87
Receiver Cable Connection
87
Cascading Cable Connection
89
Power Supply
89
Grounding
90
External Device Monitoring (EDM) Connection
90
Restart Button
91
OSSD Output
91
OSSD Signal Processing
91
OSSD Restart Time (from off to ON)
92
Test Pulses
92
Typical Wiring Diagram
93
Direct to Contactors
93
Guardmaster si Safety Relay
94
T-Connector
95
Guardlink Tap Connections
95
1732 Armorblock Connections
96
Two-Sensor Muting with Muting Plug-In
98
Four-Sensor Muting with Muting Plug-In
99
Status Indicators
101
System Status Indicators
101
Status Indicator for Normal Operation
102
Optical Push Button
103
Troubleshoot
103
Status Indicator Error Display
103
Optical Interface Device (OID)
106
Workbench Software
107
Maintenance
109
Regular Inspection
109
Verifying 450L PAC
111
Clean Optic Front Window
111
Disposal
111
Product Labels
111
Stick Labels
112
Plug-In Label
113
Overview
115
Multiple Subconfigurations
115
Start a New Project
115
Workbench Layout
118
Project Organizer
119
General
119
Hardware
120
DIP Switch
120
USB Status
121
Subconfigurations
121
General Settings
121
Gpio
123
Diagnose Window
127
Export
127
Reset
128
Lock
128
Mode
128
Teach
128
Laser
129
Beam Status
129
Two-Sensor Muting Schematic Example
130
Muting Type and Settings
131
GPIO Selection and Settings
133
Four-Sensor Muting Schematic Example
134
Hardware
135
Muting Type and Settings
135
GPIO Selection and Settings
136
Blanking Overview
139
Lens Identification
139
Zones
140
Configuration Options
142
Fixed Blanking
142
Settings
142
Fixed Blanking Rules
143
Teach Blanking Zones
143
Process Details
144
Floating Blanking
148
Settings
148
Floating Blanking Rules
149
Object Height
149
Reduced Resolution Blanking
150
Settings
150
Reduced Resolution Blanking Rules
151
Object Height
152
Download and Upload Configurations
153
Change Hardware
156
Share Your Project (Export/Import)
158
Workbench Software Archive
158
Workbench Software Archive
159
Export Device to Zip File
160
Import a Zip File
162
Update Firmware
162
Specifications
165
Safety Ratings
165
Operating Characteristics
165
Inputs Receiver Plug-In, Cascading Plug-In
166
And Universal Plug-In
166
Safety Outputs (Ossds): Receiver Plug-In
167
Status Outputs
167
Environmental and General Protection
167
Electrical Protection
167
General
168
Certifications
168
Compliance with European Union Directives
169
Approximate Dimensions
169
Product Selection
171
Sticks
171
450L PAC Catalog Number Explanation
172
Plug-Ins
173
Optional Accessories
174
Corner Mirror
175
Mounting Columns
177
Alignment Tool and Bracket
178
Weld Shields
179
Cables
179
Typical Installations
181
Safety Light Curtain Mounted Vertically
181
Safety Light Curtain Mounted Horizontally
181
Fixed Blanking Application
182
Cascading Application
183
Index
185

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Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD Manuals

Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD User Manual (216 pages)

Table of Contents

Chapter 1 General Description

Chapter 2 Safety Standards Applied to Guardshield

Chapter 3 Principle of Operation

Chapter 4 Start Modes

Chapter 5 Receiver Plug-In DIP Switch Settings

System Configuration

Installation and Wiring

Chapter 6 Determine the Safety Distance

Status Indicators and Troubleshooting

Chapter 7 Status Indicators

Chapter 8 Maintenance

Safety Instructions

Chapter 9

Connected Components Workbench Software

Appendix A Safety Ratings

Specifications

Appendix B Safety Light Curtain Mounted Vertically

Typical Installations

Index

Rockwell Automation Allen-Bradley GuardShield 450L-E4FLxYD User Manual (192 pages)

Table of Contents

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