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805405-3R
Rockwell Automation 805405-3R Supply Manuals
Manuals and User Guides for Rockwell Automation 805405-3R Supply. We have
1
Rockwell Automation 805405-3R Supply manual available for free PDF download: Instruction Manual
Rockwell Automation 805405-3R Instruction Manual (76 pages)
Distributed Power System, DC Power Modules
Brand:
Rockwell Automation
| Category:
Power Supply
| Size: 1 MB
Table of Contents
Table of Contents
3
Chapter 1 Introduction
9
Figure 1.1 - SD3100 Catalog Numbering Scheme
9
Table 1.1 - SD3100 Drive Options
10
Field Power Module
11
Standard Features
11
Table 1.2 - Field Power Module Part Numbers
11
Optional Features
12
Related Publications
12
Table 1.3 - Distributed Power System DC Drives Documentation
12
Terms Used in this Manual
13
Table 1.4 - Related Motor Control Center Documentation
13
Chapter 2 Mechanical/Electrical Description
15
Figure 2.1 - SD3100 Power Module System Components
15
Mechanical Overview
16
Control Components
16
Figure 2.2 - Regulator Assembly
16
Power Components
17
Incoming Power
17
Armature Power Components
18
Field Power Module Components
21
Electrical Overview
21
1250A Power Module Description
23
Table 2.1 - 1250A Configurations
23
1250A Power Module Component Layout
24
Figure 2.5 - 1250A Power Module Component Layout
24
Table 2.2 - 1250A Power Module Symbol-To-Component Reference
25
1250A Power Module Dimensions
26
Figure 2.6 - 1250A Power Module Dimensions
26
1650A Power Module Description
27
Table 2.3 - 1650A Configurations
27
1650A Power Module Component Layout
28
Figure 2.7 - 1650A Power Module Component Layout
28
Table 2.4 - 1650A Power Module Symbol-To-Component Reference
29
1650A Power Module Dimensions
30
Figure 2.8 - 1650A Power Module Dimensions
30
3000A Power Module Description
31
Table 2.5 - 3000A Configurations
31
3000A Power Module Component Layout
32
Figure 2.9 - 3000A Power Module Component Layout
32
Table 2.6 - 3000A Power Module Symbol-To-Component Reference
33
3000A Power Module Dimensions
34
Figure 2.10 - 3000A Power Module Dimensions
34
Chapter 3 Installation Guidelines
35
Planning the Installation
35
Physically Installing the Power Module
36
Wiring AC Input Power to the Power Module
36
AC Input Wire Selection
36
Table 3.1 - Recommended AC Input Wiring
36
Making an Input Entry Hole
37
Connecting the AC Input Wires to the Busbars
37
Figure 3.1 - Area Available for Conduit Entry (Top View of Leftmost Bay)
37
Wiring AC Input to the Field Power Module
38
Installing the Field Isolation Transformer
38
Figure 3.2 - Field Terminal Wiring
38
Table 3.2 - Isolation Transformer Wiring Requirements
38
Wiring the Motor
39
Selecting Wires for the Armature and Field Lines
39
Connecting the Motor to the Power Module
39
Table 3.3 - Armature Wire Selection
39
Table 3.4 - Field Wire Selection
39
Installing Feedback Devices
40
Figure 3.3 - Drive I/O Connections (TB4)
40
Figure 3.4 - Resolver and Analog Input Connections (TB5)
40
Meter Port Connections
41
Grounding the Drive
41
Figure 3.5 - Meter Port Connections (TB6)
41
For Information on Initial Start-Up of the Drive
42
Figure 3.6 - SD3100 Grounding
42
Chapter 4 Maintenance and Troubleshooting
43
Recommended Test Equipment
43
System Diagnostics
44
Power Module Faults
44
Shorted SCR Fault (Bit 0)
44
AC Line Synchronization Fault (Bit 3)
44
Instantaneous Overcurrent Fault (Bit 4)
45
Conduction Timeout Fault (Bit 5)
45
Loss of Field Fault (Bit 6)
45
Power Module Warnings
45
Three-Phase Bridge SCR Not Firing Warning (Bit 0)
45
Low Line Voltage/Phase Missing Warning (Bit 1)
45
Synchronization Loss Fault Avoided Warning (Bit 3)
46
Current Reference Limit Warning (Bit 4)
46
Identification Test Error Warning (Bit 5)
46
Field Power Module Overcurrent Warning (Bit 6)
46
Fan Loss Warning (Bit 12)
46
Component Replacement
46
Spare Parts Kits
46
PMI Regulator
47
Parallel Gate Amplifier
47
Field Power Module
47
Replacing Internal Field Power Module AC Input Fuses
47
Table 4.1 - Field Power Module Input Fuses
47
Replacing Field Power Module Components
48
Appendix A Technical Specifications
49
Figure A.1 - Altitude Derating Chart
49
Table A.1 - Electrical Specifications (1250A Power Module
50
Figure A.2 - Power Dissipation Vs. Armature Current (1250A Power Module
51
Figure A.3 - Recommended Circuit Breaker Settings (1250A Power Module
51
Figure A.4 - AC Input Busbars (1250A Power Module
52
Table A.2 - Electrical Specifications (1650A Power Module
53
Figure A.5 - Power Dissipation Vs. Armature Current (1650A Power Module
54
Figure A.6 - Recommended Circuit Breaker Settings (1650A Power Module
54
Figure A.7 - AC Input Busbars (1650A Power Module
55
Table A.3 - Electrical Specifications (3000A Power Module
56
Figure A.8 - Power Dissipation Vs. Armature Current
57
Figure A.9 - Recommended Circuit Breaker Settings (3000A Power Module
57
Figure A.10 - AC Input Busbars (3000A Power Module
58
Figure A.11 - Air Baffle Layout (1250A and 1650A Power Modules
59
Figure A.12 - Air Baffle Layout (3000A Power Module
60
Appendix B Schematics
63
Figure B.1 - DC Blower Motor Connections
63
Appendix C Replacement Parts
71
Index
73
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