ROBINSON R-66 Series Lithium-Ion Manuals

Manuals and User Guides for ROBINSON R-66 Series Lithium-Ion. We have 7 ROBINSON R-66 Series Lithium-Ion manuals available for free PDF download: Maintenance Manual, Installation Instructions, Instructions, Installation Kit, User Manual, Installation Manual

Robinson R22 User Manual

Robinson R22, R44, R66 Manual

Brand: Robinson | Category: Aircrafts | Size: 1 MB

Table of Contents

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Robinson R66 Series Installation Manual

Robinson R66 Series Manual

Brand: Robinson | Category: Aircrafts | Size: 0 MB

Table of Contents

Robinson R-66 Series Lithium-Ion Maintenance Manual

Robinson R-66 Series Lithium-Ion Maintenance Manual (950 pages)

Brand: Robinson | Category: Toy | Size: 40 MB

Table of Contents

Table of Contents

7
- Chapter 1
  3
- Introduction
  3
  - Table of Contents
    7
- R66 Maintenance Manual Revisions
  9
- Component Maintenance Authorization
  10
- Maintenance Record
  10
- R66 Maintenance Authorization
  10
- Maintenance Manual and Illustrated Parts Catalog References
  11
- Notations
  11
- Definitions and Abbreviations
  12
- Service Information
  14
  - Part Designation
    14
  - Returning Parts
    14
  - Ordering and Shipping
    14
  - Warranty Claims
    14
  - Customer Service Directory
    14
- Assembly Instructions for R66 Helicopter Crated for Export
  15
- Helicopter Servicing
  21
  - Scheduled Maintenance and Inspections
    21
  - Additional Component Maintenance
    22
Airworthiness Limitations

29
Table of Contents

41
- Chapter 5
  42
- Section Title
  42
- General Procedures
  43
  - Ball and Roller Bearings
    43
  - Push-Pull Tubes
    45
  - Rod Ends and Spherical Bearings
    45
  - Elastomeric Bearings
    47
  - Telatemp Indicators
    48
  - Torque Stripes
    49
- Introduction
  43
- Reserved]
  43
- Operation Checks for 100-Hour/Annual Inspection
  50
  - Ground Check
    50
  - Run-Up
    53
  - Flight Check
    55
- 100-Hour/Annual Inspection
  87
- 2000-Hour/12-Year Inspection
  91
- Special Maintenance and Inspections
  97
Table of Contents

111
- Chapter 6 Dimensions and Descriptions
  113
- Datum
  113
- Method of Measurement
  113
- Version Description
  113
- External Dimensions
  115
- Baggage Compartment Dimensions
  116
- Station Diagrams
  118
  - Fuselage Station (FS) Locations
    118
  - Tailcone Station (TS) Locations
    119
Page 8.I

133
- Leveling
  135
  - Leveling for Weight and Balance
    135
  - Leveling for Rigging
    137
- Weighing
  139
  - Preparing Helicopter for Weighing
    139
  - Weighing Procedure and Calculations
    141
- Fixed Ballast
  145
  - Nose Ballast
    145
  - Empennage Ballast
    147
Page 10.I

155
- Parking
  157
  - Parking in High Wind or Turbulent Air
    157
  - Main Rotor Blade Tie-Downs
    159
  - Main Rotor Blade Supports
    160
- Storage (Greater than 30 Days)
  162
Table of Contents

167
- Chapter 12
  169
- Main Rotor Gearbox
  169
- Servicing
  169
- Chip Detector and Sight Gage
  171
- Filter Replacement
  171
- Tail Rotor Gearbox
  175
  - Servicing
    175
  - Chip Detector and Sight Gage
    176
  - Drain and Flush
    176
- Hydraulic System
  177
  - Servicing
    177
  - Filter Replacement
    177
  - Drain and Flush
    179
  - Bleeding
    180
- Fuel System
  181
  - Fueling
    181
  - Defueling
    182
- Main Rotor Blades
  185
  - Pitch Bearing Housing
    185
- Engine Oil Servicing
  186
- Engine) Compressor Rinse and Wash
  187
  - Drainage Spotface Inspection During Cleaning or Rinsing of RR300 Engine 12.17A
    188
- Air Conditioning System
  190
  - Refrigerant Recovery and System Charging
    190
  - Desiccant Replacement
    191
  - Leak Detection
    191
- Lubrication of Swashplate Bearings
  193
Table of Contents

195
- Chapter 18 Track and Balance
  197
- Main Rotor Track and Balance
  197
  - Preparing Helicopter for Main Rotor Track and Balance
    199
  - Flight Checks
    201
  - Track Adjustment
    203
  - Balance Adjustment
    211
  - Troubleshooting
    213
  - Autorotational RPM Adjustment
    214
- Tail Rotor Dynamic Balance
  219
  - Preparing Helicopter for Tail Rotor Dynamic Balance
    219
  - Ground Checks
    221
  - Balance Adjustment
    221
- Main Rotor Flight Control Rigging
  223
- Main Rotor Blade Angle Rigging
  225
  - Collective Travel
    226
  - Cyclic Travel
    228
- Tail Rotor Flight Control Rigging
  230
  - Pedals
    230
  - Forward Bellcrank
    230
  - Intermediate Bellcrank
    230
- Tail Rotor Blade Rigging
  231
- Fan Shaft and Engine Shaft Balancing
  235
  - Preparing Helicopter for Fan Shaft and Engine Shaft Balancing
    235
  - Ground Checks
    237
Table of Contents

239
- Chapter 20 Standard Practices
  241
- Cleaning
  241
- Lubrication
  243
- Torque Requirements
  245
  - Torque Stripe
    247
  - Standard Torques
    248
  - Special Torques
    253
  - Push-Pull Tube Rod End Adjustment
    255
  - D210-Series Nuts on Critical Fasteners
    255
  - A880 Flared Tube Components
    256
- Non-Destructive Testing
  268
  - Magnetic Particle Inspection
    268
  - Fluorescent Penetrant Inspection
    269
- Corrosion Control
  269
- Priming and Painting
  269
- Approved Materials
  272
  - Paint Strippers
    272
  - Solvents and Cleaners
    272
  - Fillers and Putty
    273
  - Torque Seal
    273
  - Primers
    274
  - Powder Coat
    275
  - Paints
    276
  - Lubricants
    279
- Storage Limits
  282
- Miscellaneous Practices
  283
  - Part Interchangeability
    283
  - Thermal Fitting Parts
    283
  - Replacement Component Identification (Data) Plates
    283
  - Crimp Inspection
    284
20-94 Crimp Inspection

285
- Description
  287
- Ventilation
  289
  - Nose Vent
    289
- Air Conditioning
  291
  - Compressor Assembly
    291
  - Condenser and Fan Assemblies
    293
  - Evaporator Assembly
    294
  - Troubleshooting
    295
- Cabin Heat
  297
  - Valve Assembly and Control Rigging
    297
  - Muffler Assembly
    298
  - Diffuser and Tee Assemblies
    298
Table of Contents

301
- Chapter 22
  303
- Description
  303
- Pitch) Servo Assembly
  305
- Roll) Servo Assembly
  306
- Flight Control Computer
  307
- Control Panel
  308
- Cyclic Grip Assembly
  309
- Maintenance
  310
  - Scheduled Maintenance and Inspections
    310
  - Special Maintenance and Inspections
    312
Table of Contents

315
- Description
  317
- Seat Harnesses
  319
  - Seat Harness Removal
    319
  - Seat Harness Installation
    320
- Seat Assemblies and Back Rests
  321
  - Seat Assembly Removal and Installation
    321
  - Back Rest Assembly Removal and Installation
    322
  - Back Rest Cushion Replacement
    323
  - Heated Seats
    324
- Carpet
  327
- General Maintenance
  328
- Insulation (Foam and Headliner)
  328
- Emergency Equipment
  330
  - Emergency Locator Transmitter (ELT)
    330
  - Fire Extinguisher
    331
- Cargo Hook Installation
  333
  - Description
    333
  - Configurations
    333
  - Cargo Hook
    334
  - Cyclic Grips, Electric Cargo Hook Release, Remote Equipment Provisions, and Left-Seat Collective
    338
  - Mechanical Cargo Hook Release Control Rigging
    341
  - Load Cell and Meter
    342
  - Left-Seat Instruments
    343
  - Doors with Bubble Windows and Fans
    344
  - Skid-Mounted Mirrors
    346
  - Cabin Interior Hardpoint Installation
    347
  - Arm Rest
    347
Table of Contents

349
- Description
  351
- Bladder Assembly
  353
  - Rollover Valves
    355
  - Sump Valve
    356
- Fuel Quantity
  357
  - Fuel Quantity Sender
    357
  - Low-Fuel Switch Assembly
    362
  - Fuel Flow Meter Installation
    364
- Fuel Valve
  369
  - Fuel Valve Control Rigging
    369
- Fuel Flow Check
  370
  - Bladder
    373
Page 32.I

397
- Landing Gear Assembly
  399
- Cross Tubes
  401
- Skid Tubes
  407
  - Skid Shoes
    408
  - Skid Extension Replacement
    408
  - Ground Handling Wheel Support Replacement
    408
- Fairing Assemblies
  409
- Maintenance
  409
- Pop-Out Floats Installation
  411
  - Lever Rigging and Shear-Rivet Replacement
    417
  - Float Installation
    419
  - System Maintenance
    422
Table of Contents

431
- Door Assembly
  433
- Chapter 52
  436
- Door Lock Replacement
  436
- Weather Seal (Door Assembly) Replacement
  436
- Door Vent Replacement
  439
  - Weather Seal (Door Vent) Replacement
    439
  - Door Vent Hinge Replacement
    440
  - Pivot Friction Adjustment
    440
- Gas Springs
  439
- Windshield Installation
  443
  - Standard (Acrylic) Windshield Installation
    443
  - Impact-Resistant (Polycarbonate) Windshield Installation
    446
Table of Contents

451
- Cabin Assembly
  453
  - Repair
    453
- Fairings, Cowlings, and Panels
  455
  - Engine Cowling
    455
  - Mast Fairing
    455
  - Tailcone Cowling
    456
  - Access and Inspection Panels
    456
- Frame Assemblies
  457
  - Lower Frames
    457
  - Hydraulic Servo Support Frame
    461
  - Upper Frame
    462
- Tailcone Assembly
  465
  - Inspection and Repair
    467
- Empennage Assembly
  469
  - Vertical Stabilizer
    470
  - Horizontal Stabilizer
    471
  - Tail Rotor Guard
    473
  - Tail Skid
    474
Table of Contents

475
- Main Rotor Blades
  477
  - Blade Boots
    482
- Main Rotor Hub
  483
  - Bearing Replacement
    485
  - Inspection and Repair
    487
- Main Rotor Assembly
  489
  - Journal and Shim Calculations
    489
  - Adjusting Hinge Friction
    493
  - Drilling Nuts and Bolts
    495
  - Static Balance
    497
- Inspection of Main Rotor Blades
  500
  - Scratches and Corrosion
    501
  - Dents
    502
  - Spar Damage
    504
  - Root Fitting Damage
    505
  - Nicks and Notches
    507
  - Voids and Debonds
    509
- Repair of Main Rotor Blades
  511
  - Sealing, Filling, and Fairing
    511
  - Painting
    512
- Main Rotor Blade Tip Maintenance
  513
Table of Contents

515
- Engine Shaft Weldment
  517
- Chapter 63
  518
- Engine Driveline) Forward Flex Plate Shimming
  518
- Clutch Assembly
  521
- Main Rotor Gearbox Assembly
  522
  - Yoke and Seal Replacement
    524
- Rotor Brake
  529
  - Pad Replacement
    530
- Rotor RPM
  530
Table of Contents

531
- Tail Rotor Assembly
  533
  - Static Balance
    537
- Tail Rotor Blades
  540
- Tail Rotor Blade Inspection and Repair
  543
  - Scratches and Corrosion
    543
  - Dents
    545
  - Erosion
    546
  - Root Fitting Damage
    546
  - Nicks and Notches
    546
  - Painting
    546
- Tail Rotor Hub
  549
  - Bearing Replacement
    549
  - Inspection
    549
Page 65.I

551
- Description
  553
- Tail Rotor Drive Fan Shaft
  553
- Tail Rotor Drive Shaft Assembly
  555
  - Runout
    557
  - Damper Assembly
    559
- Tail Rotor Driveline) Intermediate Flex Plate Shimming
  560
- Tail Rotor Gearbox Assembly
  562
  - Output Shaft Seal Replacement
    563
  - Input Shaft Seal Replacement
    564
Table of Contents

565
- Cyclic Controls
  567
  - Cyclic Control Assembly
    567
  - Cyclic Grip Assembly
    570
  - Cyclic Friction Assembly
    572
- Collective Control
  572
  - Collective Stick Assembly
    572
  - Collective Friction
    574
- Jackshaft and Strut Assembly
  574
  - Jackshaft
    574
- Swashplate
  575
  - Swashplate Tilting Friction Adjustment
    577
  - Upper and Lower Scissor Assemblies
    577
- Tail Rotor Controls
  579
  - Pedals
    579
  - Pitch Control
    580
- Bellcranks
  581
  - C317-5 or C317-9 Bellcrank
    581
  - C317-7 Bellcrank
    582
  - F316-1 Bellcrank
    583
  - A331-4 Bellcrank
    584
  - A120-5 Bellcrank
    584
Table of Contents

585
- Description
  587
- Engine
  589
  - Preparing Engine for Rolls-Royce Maintenance Facility
    595
  - Preparing Engine for Helicopter Installation
    597
- Induction
  601
  - Air Filter Assembly
    601
  - Cage Assembly
    607
  - Engine Inlet Bellmouth
    607
- Exhaust Weldment
  609
- Accessories
  610
  - Starter-Generator
    610
  - Generator Control Unit (GCU)
    610
  - Engine Monitoring Unit (EMU)
    611
Table of Contents

627
- Chapter 79
  629
- Description
  629
- Scroll and Fanwheel Assemblies
  631
  - Fanwheel-To-Inlet Gaps
    631
- Oil Tank Assembly
  633
  - Oil Temperature Sender
    634
  - Sight Gage
    635
- Engine Oil Cooler
  635
- Engine Oil Filter
  635
- Engine Oil Line Assemblies and Fittings
  636
Table of Contents

637
- Description
  639
- Police Version
  639
- C023-34 Tailcone Assembly
  643
- C060-3 Interior Light Installation
  643
- C069 Cyclic Control Assembly
  643
- C430-2 Five-Point Harness Installation (Optional)
  643
- C599 Airspeed Indicator
  643
- C813 Transceiver Installation (Optional)
  644
- C823-16 Audio Control Installation
  646
- C849-4 Blower Installation (Optional)
  647
- D301 Ballast Installation
  648
- F003-19 Seat Removal
  648
- F014-5 Landing Gear Installation
  648
- F036-3 Battery Installation
  648
- F051-1 Camera System Installation
  649
- F060 Intercom System Installation
  650
- F075-2 EFIS Installation
  651
  - C831-12, -13, & -14 (GTN XXX-Series) GPS/NAV/COM Installation
    651
  - G060-4 (Garmin G500H) Upper Console Assembly
    651
- F075-8 EFIS Installation
  652
- F079-1 Pa/Siren System Installation
  653
- F081 Searchlight Installation
  655
- F082-21 Fairing Installation
  656
- G415-1 DVR Installation (Optional)
  656
- G416 Monitor Installation
  657
- G423-1 Aux Electrical System Installation
  659
- G425-1 Wall Installation
  659
- G437-1 Lojack Installation
  660
- G460 Audio Control Installation
  661
- G608 GPS Mapping System Installation
  662
- G749-1 Console Installation
  665
- Wiring Schematics
  667
Table of Contents

697
- A826-18 Transceiver Installation (FM1)
  701
- C023-24 Tailcone Assembly
  702
- C599-7 Airspeed Indicator
  702
- C720-1 Support Installation
  702
- F003-19 Seat Removal
  709
- F060 Remote Transmit Switch Installations
  709
- Landing Gear Assembly
  709
- F075-1 EFIS Installation
  710
- F082-21 Fairing Installation
  710
- F461-4 Cover Assembly
  710
- G197-13 Window
  710
- G425-1 Wall Installation
  711
- G445-2 Aux Circuit Breaker Panel Installation
  711
- G448 Aft Monitors Installation
  712
- G449 Forward Monitors Installation
  716
- G454-1 Camera System Installation
  717
  - D050-14 Gimbal Installation
    717
  - E002-2 Laptop Assembly
    723
  - E003-7 Aux Box Assembly
    724
- G456-1 Microwave System Installation
  725
  - ARC-CM-TX-RX-CR-01 Controller
    727
  - CMTX7-LITE Transmitter
    728
  - PA16-Series Pod Antenna
    729
  - GPS-1270FW Antenna
    732
- Antenna Installations
  733
- G470-1 Aft Console Installation
  736
- G487-1 FM Transceivers Installation
  736
- G489-1 Scanner Installation
  738
- G490-1 Talent Light Installation
  739
  - D553-1 (Forward Talent) Light Assembly
    739
  - ILED-MA (Aft Talent) Light
    740
- G491 TV Receiver Provision Installation
  740
  - Distribution Amp
    741
  - Digital TV Receiver
    742
- G492-1 Audio System Installation
  743
  - Forward Audio Panels
    744
  - Aft Console Audio Panels
    745
  - Digital Router
    746
- G493-1 Video Components Installation
  747
- G496-1 DVR Installation
  748
- Aux Electrical System Installation
  749
- D301 Ballast Installation
  749
- Wiring Diagrams
  751
92-290 Wiring Diagrams (Continued)

769
- Pitot-Static System
  773
- Primary Instruments
  775
  - Vertical Speed Indicator
    775
  - Airspeed Indicator
    777
  - Engine (N 2 ) and Rotor Dual Tachometer
    778
  - Magnetic Compass
    783
- Engine Gages
  784
  - Measured Gas (Turbine) Temperature (MGT) Gage
    785
  - Engine Oil Pressure Gage
    786
  - Engine Oil Temperature Gage
    786
  - Fuel Quantity Gage
    787
- Additional Standard Indicating Equipment
  788
  - Outside Air Temperature (OAT) Gage/Voltmeter
    790
- Console Assemblies
  792
- Instrument Markings
  792
- Electronic Flight Displays
  795
Table of Contents

803
- Lead-Acid Battery Installations
  807
- Lithium-Ion Battery Installation
  813
- External Power
  815
- Starter and Ignition System
  815
- Annunciator Panel
  816
- Lighting System
  816
- Audio System
  818
- Low Rotor RPM Warning Unit Adjustment
  818
- Engine Monitoring Unit (EMU)
  819
- Emergency Locator Transmitter (ELT)
  820
- Audio Alerts
  824
Table of Contents

825

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