Robin America R1200 Manuals

Manuals and User Guides for Robin America R1200. We have 1 Robin America R1200 manual available for free PDF download: Service Manual

Robin America R1200 Service Manual

Robin America R1200 Service Manual (103 pages)

Robin Generator Service Manual

Brand: Robin America | Category: Automobile Parts | Size: 5.6 MB

Table of Contents

Foreword
2
Table of Contents
3
Specifications
5
- Items
  5
- Performance Curves
  6
  - AC Output
    6
  - DC Output
    8
Features
9
Component Identification
10
Function of each Component
11
- Generator
  11
  - Rotor
    11
  - Stator
    11
  - Avr
    12
  - Control Panel
    12
  - Connecting Rod and Piston
    13
  - Cylinder and Crankcase
    13
- Engine
  13
  - Main Bearing Cover
    13
  - Air Cleaner
    14
  - Carburetor
    14
  - Ignition System
    14
  - Electronic Ignition Mechanism
    15
- Description of Generating Operation
  16
  - Generation of Non-Load Voltage
    16
  - Voltage Regulation under Load
    16
Description of Main Operations
15
Operational Limits of the Generator
18
Measuring Procedures
22
- Ammeter
  22
- Meters
  22
  - Voltmeters
    22
  - Circuit Tester
    23
  - Megger Tester
    23
  - Tachometer
    23
- Measurement of AC Output
  24
- Measurement of DC Output
  24
- Measurement of Insulation Resistance
  24
  - AC Receptacles
    26
  - Circuit Breaker
    26
- Control Panel
  26
- DC Receptacle
  26
- Diode Stack (Rectifier)
  27
- Voltmeter
  27
- Avr
  28
- Determination by Measuring Resistance between Lead Line and Coupler
  28
- Stator
  29
- Brush
  30
  - Cleaning of Slip Ring
    30
  - Measure Resistance in Field Coil of Rotor with Circuit Tester
    30
- Exciting Coil
  31
- Ignition Coil
  31
- Disassembly and Assembly
  32
- Preparation and Remarks
  32
- Special Tools for Disassembly/Assembly
  32
- Disassembly Sequence
  33
- Assembly Procedure
  52
  - Precautions in Assembly
    52
  - Assembly Sequence and Precautions
    53
  - Crankshaft
    53
  - Tolerances of New Installed Parts
    53
  - Piston and Piston Ring
    54
  - Connecting Rod
    55
  - Intake Valve and Exhaust Valve
    56
  - Valve and Valve Guide Clearance
    57
  - Breather Plate and Tappet Cover
    58
  - Cylinder Head
    58
  - Tappet Adjustment
    58
  - Craburetor
    59
  - Governor Lever
    59
  - Ignitiion Plug
    59
  - Ignition Coil, Exciting Coil, Flywheel and Starting Pulley
    59
  - Hanging Position of the Governor Spring
    60
  - Muffler and Muffler Cover
    61
  - Head Cover and Blower Housing
    62
  - Recoil Startor
    62
  - Front Bracket
    63
  - Rear Bracket and Stator
    64
  - Brash Holder
    65
  - Bracket
    66
  - End Cover
    66
  - Fuel Tank
    67
  - Fuel Tank Handle
    67
  - Front Cover and Element Cover
    68
  - Fuel Pipe
    68
  - Connection of Coupler and Plug
    69
  - Rear Cover
    70
  - Side Cover
    70
  - Float System
    71
  - Function and Structure
    71
  - Main System
    71
  - Pilot System
    71
  - Schematic Diagram of the Fuel System
    72
  - Disassembly and Assembly of Caburetor
    73
Functional Check of each Component
26
Safety Precautions
75
- Fire Prevention
  75
- Precautions for Exhaust Gases
  75
- Other Precautions
  75
- Starting Failures
  76
- Abnormal Running
  76
- Failure of Indications on the Control Panel
  76
Troubleshooting
76
Criteria Table for Adjustment
94
Wiring Diagram
97
- Daily Checks and Maintenance (Every 8 Hours)
  98

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