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RP-255
Riso RP-255 Copier Printer Duplicator Manuals
Manuals and User Guides for Riso RP-255 Copier Printer Duplicator. We have
1
Riso RP-255 Copier Printer Duplicator manual available for free PDF download: Technical Manual
Riso RP-255 Technical Manual (449 pages)
RN Series
Brand:
Riso
| Category:
Copier
| Size: 15 MB
Table of Contents
Technical Manual
1
Table of Contents
3
Chapter 1 : Maintenance
15
Work Precautions
15
Connections
16
Jigs
17
Important Precautions
19
Unpacking (RN25 Series)
23
Unpacking (RN20/21 Series)
25
Installation Procedure for the RN-B4 Inkless Print Cylinder (Drum)
26
Exterior Cover Removal
28
Opening the Pcbs (RN25 Series)
33
Removal of the Controller and Main Pcbs (RN20/21 Series)
35
Chapter 2: Machine Summary
38
Specifications (Rn25 Series)
39
Specifications (RN20/21 Series)
40
Specifications (RN25 Series)
40
Cross-Sectional Diagram
41
Operation Outline
42
Outline of Paper-Feeding, Printing, and Paper-Ejection Operations
43
Outline of Master-Removal, Master-Making, and Master-Loading Operations
44
Chapter 3: Main Drive Section
46
Mechanism
47
Main Drive Section
47
Main Motor Safety Mechanism
48
Print Drum Position Check Mechanism
49
Disassembly
51
Removing the Main Motor Unit
51
Removing the Flatbed Set Switch
53
Removing the Print Drum Safety Switch
54
Removing the Main Belt
55
Adjustment
57
Print-Drum Position-A Adjustment
57
Chapter 4: First Paper Feed Section
58
Mechanism
59
Paper Feed Tray Mechanism
59
Paper Feed Tray Elevation Mechanism (RN25 Series)
60
Paper Feed Tray Elevation Mechanism (RN20/21 Series)
61
Paper Feed Tray Safety Mechanism
62
First Paper Feed Drive Mechanism
63
Paper Strip Mechanism
64
Paper Feed Pressure Adjust Lever
65
Disassembly
66
Removing the Paper Feed Tray Unit
66
Removing the Paper Width Potentiometer, Paper Detection Sensor, and Paper Size Detection Sensor
67
Removing the Pickup and Scraper Rollers
69
Removing the Feed Tray Descent Button and Upper Limit Sensor (RN25 Series)4-13
70
Removing the Feed Tray Descent Button and Upper Limit Sensor (RN25 Series)
70
Removing the Feed Tray Descent Button and Upper Limit Sensor (RN20/21 Series)4
71
Removing the Feed Tray Descent Button and Upper Limit Sensor (RN20/21 Series)
71
Removing the Paper Feed Clutch
72
Removing the Pickup Roller Shaft Ass'y
73
Removing the Elevator Motor
74
Removing the Paper Feed Tray Lower Safety Switch
75
Removing the Stripper Unit
76
Removing the Stripper Pad Ass'y
77
Adjustment
78
Upper Limit Sensor Position Adjustment (RN25 Series)
78
Upper Limit Sensor Position Adjustment (RN20/21 Series)
79
Stripper Unit Adjustment
80
Paper-Feed Clutch on Angle Adjustment
81
Paper-Feed Clutch on Angle Adjustment (A3 Size)
81
Paper-Feed Clutch off Angle Adjustment
81
Paper-Width Potentiometer Compensation
82
Chapter 5: Second Paper Feed Section
84
Mechanism
85
Second Paper Feed Mechanism
85
Vertical Print Positioning Mechanism
87
Disassembly
89
Removing the Guide Roller Ass'y
89
Removing the Paper Guide Plate Ass'y
90
Removing the Paper Sensor
92
Removing the Timing Roller
93
Removing the Print-Positioning Unit
95
Removing the Vertical Centering Sensor
96
Removing the Print-Positioning Pulse Motor
97
Removing the Timing Gear
98
Adjustment
99
Timing Cam Mounting Position
99
Chapter 6: Press Section
100
Mechanism
101
Press Mechanism
101
Pressure Control Mechanism
103
Disassembly
104
Removing the Pressure Roller
104
Removing the Pressure Solenoid
105
Removing the Pressure Lever Ass'y
106
Removing the Pressure Control Motor and Print Pressure Control Sensor
107
Adjustment
109
Mounting Position of the Pressure Lever Ass'y
109
Chapter 7: Paper Ejection Section
112
Mechanism
113
Paper Ejection Mechanism
113
Paper Separator Mechanism
114
Paper-Ejection-Wing Mechanism
115
Disassembly
117
Removing the Paper Receiving Tray
117
Removing the Suction Unit
118
Removing the Suction Fan
122
Removing the Transfer Plate
123
Removing the Paper Ejection Motor and Encoder Sensor
124
Removing the Wing HP Sensor
125
Removing the Paper-Ejection-Wing Shafts
126
Removing the Paper-Ejection-Wing Motor (RN25 Series)
128
Removing the Transfer Belts
129
Removing the Separation Fan Unit
130
Removing the Separator Fan and Paper Receiving Sensor
131
Removing the Separator (RN25 Series)
132
Removing the Separator (RN20/21 Series)
134
Removing the Air-Pump Ass'y (RN25 Series)
136
Adjustment
139
Separator Mounting Position
139
Chapter 8: Print Drum Section
140
Mechanism
141
Master on Drum (Pre-Printing) Check Mechanism
141
Print Drum Set Mechanism
142
Ink Cartridge Set Switch PCB
143
Print Drum Rotating Mechanism
144
Inking Mechanism
145
Disassembly
146
Removing the Print Drum Front Cover, Ink Cartridge Guide Ass'y, Drum Front Upper Cover
146
Removing the Ink Cartridge Set Switch Cover and Ink Cartridge Set Switch PCB
148
Removing the Ink Cartridge Set Switch PCB Mounting Bracket
149
Removing the Swing Base Ass'y
150
Removing the Ink Cartridge Guide Bottom Ass'y
151
Removing the Ink Pump Unit and Inking Motor
152
Removing the Print Drum Set Sensor
153
Removing the Screen
154
Removing the Print Drum Body
155
Removing the Ink Sensor PCB
157
Removing the Squeegee Roller
158
Removing the Print Drum Supports (R) and (F)
161
Adjustment
164
Filter Cleaning
164
Squeegee Gap Adjustment
165
Ink Blocking Plate Position Adjustment
166
Squeegee Pressure Balance Adjustment
167
Chapter 9: Master Clamp Section
170
Mechanism
171
Clamp Unit Home Positioning Mechanism
171
Clamp Plate Master Release Mechanism
172
Clamp Plate Master Clamp Mechanism
173
Disassembly
174
Removing the Clamp Unit
174
Removing the Clamp Motor, Clamp Sensor A, Clamp Sensor B
175
Chapter 10: Master Removal Section
176
Mechanism
177
Master Removal Mechanism
177
Master on the Drum (before Master Removal) Check Mechanism
178
Removed Master Vertical Transport Mechanism
179
Disposed Master Compression Mechanism
180
Disposal Box Safety Switch
183
Disassembly
184
Removing the Master Removal Hook
184
Removing the Master Removal Unit
185
Removing the Master Disposal Gate Housing
189
Removing the Master Removal Roller (Bottom)
190
Removing the Master Compression Plate
192
Removing the Motors
195
FB ORIGINAL SCANNING SECTION (New Scanner
196
CHAPTER 11 : FB ORIGINAL SCANNING SECTION (New Scanner)
198
Mechanism
198
Scanner Table Setting System
198
Original Scanning Mechanism
199
Flatbed Initialization Movement
201
Stage-Glass Original Detection Mechanism
202
Flatbed Automatic Base Control
202
FB Original Scanning Movement (Book Mode OFF)
203
Book-Mode Pre-Scan Mechanism (RN25 Series)
203
Book-Mode Scanning Mechanism (RN20/21 Series)
203
Disassembly
204
Removing the Scanner Unit
204
Removing the Stage Glass
205
Removing the Flatbed Original Detection Sensor
206
Removing the Lamp
207
Removing the CCD Unit
208
Removing the FB/AF HP Sensor
209
Removing the Flatbed Read Pulse Motor
210
Adjustment
211
FB Read Pulse Motor Speed Adjustment
211
FB Scan Start Position Adjustment
211
FB Horizontal Scan Position Adjustment
211
FB ORIGINAL SCANNING SECTION (Previous Scanner
212
CHAPTER 12 : FB ORIGINAL SCANNING SECTION (Previous Scanner)
214
Mechanism
214
Scanner Table Setting System
214
Scanning Mechanism (RN25 Series)
215
Original Scanning Mechanism (RN20/21 Series)
217
Flatbed Initialization
219
Stage-Glass Original Detection Mechanism
220
FB Original Scanning Movement
221
Book-Mode Pre-Scan Mechanism (RN25 Series)
221
Book-Mode Scanning Mechanism (RN25 Series)
221
Disassembly
223
Removing the Scanner Unit
223
Removing the Stage Glass
224
Removing the Flatbed Original Detection Sensor
225
Removing the Lamp (RN25 Series)
226
Removing the Lamp (RN20/21 Series)
227
Removing the Lens Ass'y (RN25 Series)
229
Removing the Lens Ass'y (RN20/21 Series)
230
Adjustment
231
FB Image Elongation & Shrinkage Adjustment
231
FB Scan Start Position Adjustment
231
FB Horizontal Scan Position Adjustment
231
CHAPTER 13: AF SCANNING SECTION (RN25 Series)
232
Mechanism
233
AF Original Set Mechanism
233
AF Set Detection Mechanism
235
AF Original Scanning Mechanism (with Auto Base Control)
235
AF Original Scanning Mechanism (with Auto Base Control)
236
AF Original Scanning Mechanism
236
Removal and Assembly
238
Removing the Original Pickup Roller
240
Removing the Original Stripper Roller
241
Removing the Original Stripper Pad Assembly
242
Removing the Original in Sensor
243
Removing the AF Read Pulse Motor
244
Removing Other Rollers
245
Removing the Registration Roller
248
Adjustment
252
AF Read Pulse-Motor Speed Adjustment
252
AF Scan Start-Position Adjustment
252
AF Original in Sensor Sensitivity Adjustment
253
CHAPTER 14: AF SCANNING SECTION (RN20/21 Series)
254
Mechanism
255
AF Original Set Mechanism
255
AF Original Scanning Mechanism (with Automatic Base Control)
257
AF Original Scanning Mechanism
258
Disassembly
259
Removing the Original Scraper Ass'y
259
Removing the Pickup Roller
260
Removing the Original Stripper Roller
261
Removing the AF Original Detection, Read, and Original Ejection Sensors
262
Removing the AF Original Registration Sensor
263
Removing the AF Read Pulse Motor
264
Removing the Registration Roller, Original Read Roller, and Original Ejection Roller
266
Adjustment
269
AF Scan Start Position Adjustment
269
AF Horizontal Scan Position Adjustment
269
AF Image Elongation & Shrinkage Adjustment
269
AF Read Sensor Sensitivity Adjustment
269
AF Image Skew Adjustment
270
Chapter 15: Master Making Section
272
Mechanism
273
Master Making & Master Loading
273
Scanner Table Set Detection Mechanism
273
Master Cutting Mechanism
273
Thermal Print Head Elevation Mechanism
273
Scanner Table Set Detection Mechanism
275
Master Cutting Mechanism
276
Thermal Print Head Elevation Mechanism
277
Master Positioning Mechanism
279
Master Making
280
Disassembly
282
Removing the Write Roller
282
Removing the Load Roller (Bottom)
283
Removing the Cutter Unit
285
Removing the Load Roller
286
Removing the Thermal Print Head
287
Removing the Master Loading Unit
288
Removing the Thermal Pressure Motor
289
Adjustment
290
Thermal Power of Thermal Print Head
290
Master Feeding Adjustments
292
Master Cut Position Adjustment
292
Master Clamp Range Adjustment
292
3-1) Master Making Image Elongation & Shrinkage Adjustment (RN25 Series)
292
3-2) Master Making Image Elongation & Shrinkage Adjustment (RN20/21 Series)
293
Write Start Position Adjustment
293
Master Making Length Adjustment
294
Chapter 16: Timing Charts
296
Initialization Operations
297
Overall Initialization Operation
297
Individual Initialization Operations
298
[Thermal Print Head Initialization Operation]
298
[Master Compression Plate Initialization Operation]
299
[Paper Ejection Wing Initialization Operation]
300
[Clamp Unit Home Positioning Operation]
301
[Vertical Printing Position Initialization Operation]
301
[Pressure Initialization Operation]
302
Printing Operations
304
Normal Overall Printing Operation
304
Individual Printing Operations
305
[Print Start Operation]
305
Elevator Operations
311
[Elevator Raise Operation]
311
[Elevator Lower Operation]
312
[Elevator Servo Operation]
313
Print Drum Peripheral Operations
314
[Clamp Release]
314
[Master Clamp Operation]
315
[Inking Operation (no Ink Detection)]
316
[Inking Operation (Overflow Detection)]
316
[Print Drum Solenoid Lock Release]
317
Print Adjustment Operations
318
[Print Speed Change]
318
[Print Density Change]
318
[Vertical Print Positioning Operation]
319
Master Removal Operations
320
Overall Timing in Normal Master Making
320
Individual Master Removal Operations
321
[Removed Master Vertical Transport Operation]
321
[Disposed Master Compressing Operation]
322
Master Making Operation
323
Overall Timing in Normal Master Making
323
Individual Master Making Operation
324
[Thermal Print Head Compression Operation]
324
[Thermal Print Head Release Operation]
324
[Master Positioning Operation]
325
[Master Cutting Operation]
326
[Master Making Operation]
327
Chapter 17: Panel Messages
328
Explanation of Panel Messages
329
Error-Code Displays
329
Error Type
329
Error Point
329
List of Panel Messages
330
Details on Panel Messages
334
Serviceman-Call Errors
334
Jam Errors
347
Jam Errors (Detailed Information on G-Code Errors) [400Dpi Machines]
347
Jam Errors (Detailed Information on G-Code Errors) [400 Dpi Machines]
347
Jam Errors (Detailed Information on G-Code Errors) [400Dpi Machines]
351
Option Errors
352
Option Errors (Detailed Information on G-Code Errors) [400Dpi Machines]
352
Option Errors (Detailed Information on G-Code Errors) [400 Dpi Machines]
352
Option Errors (Detailed Information on G-Code Errors) [400Dpi Machines]
355
Consumable Errors (C**)
356
Set Check Errors
357
Warning (Serviceman Call)
359
Warning (Other)
360
MIB (Management Information Base) Error
366
G-Code Indication [400 Dpi Machines]
367
Backed-Up Errors
367
Chapter 18: Test Mode
368
Procedures
369
Start-Up Procedure
369
Operating Procedure
369
Ending Procedure
369
Individual Test Procedures
370
Checking Sensors and Switches
370
Checking Motors and Solenoids
370
Checking Unit Operations
370
Data Check
370
Data Setting
370
System/Control Panel Test Mode
371
Process/Scanning Test Mode
375
Master Making Test Mode
381
Master Disposal Test Mode
383
Paper Feed/Eject Test Mode
384
Print Drum Test Mode
387
Printing Test Mode
390
Print Drum Code Settings
398
Halftone-Curve Matrix (for 300 Dpi Machine)
398
Chapter 19: Miscellaneous Precautions
400
Software Downloading Procedure (RN25 Series)
401
ROM Replacement (RN20/21 Series)
401
Battery Replacement
401
Replacement of the SH-PCB (RN25 Series)
401
Main PCB Replacement (RN20/21 Series)
403
Mechanical Control (MCTL) PCB Replacement (RN25 Series)
403
Drum-Control PCB Replacement
404
Print Position Adjustment
404
CHAPTER 20: ELECTRICAL DIAGRAMS (RN25 Series)
406
Connections
407
Block Chart
407
Power-Supply Section
408
Paper-Feed/Master-Removal Section
409
Master-Making Section
410
Drive Section
411
Paper-Ejection Section
413
Pulse Motor Section
413
Scanner Section
414
Sh/Option
416
Ripm/Option
417
Mechanical Controller/Option
418
PCB Layout
420
PCB Function Chart
421
Power-Supply-Unit Fuse Chart
422
Power-Supply Section
428
CHAPTER 21: ELECTRICAL DIAGRAMS (RN20/21 Series)
429
Master-Removal Section
429
PCB Layout
436
PCB Function Chart
437
Power-Supply-Unit Fuse Chart
438
Chapter 22 : Electrical Components
441
Motors
441
Fans, Solenoids, Electromagnetic Clutch
443
Photo-Sensors
445
Other Sensors, Switches, and Potentiometers
447
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