RINCO ULTRASONICS AG Standard 3000 Manuals

RINCO ULTRASONICS AG Standard 3000 Manuals

Manuals and User Guides for RINCO ULTRASONICS AG Standard 3000. We have 1 RINCO ULTRASONICS AG Standard 3000 manual available for free PDF download: Operating Instructions Manual

RINCO ULTRASONICS AG Standard 3000 Operating Instructions Manual

RINCO ULTRASONICS AG Standard 3000 Operating Instructions Manual (137 pages)

Brand: RINCO ULTRASONICS AG | Category: Welding System | Size: 2 MB

Table of Contents

Table of Contents

3
- Fig. 6 Controls and Indicators Welding Press
  1
- Fig. 7 Controls and Indicators Welding Press
  2
  - Table of Contents
    3
- Tab. 12 Setting up Parameterization PIN
  4
- Fig. 38 Jumpers
  4
- Tab. 33 Sound Enclosure Errors
  5
- 1 General Information
  
  7
- 2 Safety Requirements
  
  12
  - Introduction
    12
  - Responsibility of the Operator
    12
  - Personnel Requirements
    13
    
    General Personnel Requirements
    13
    
    Qualifications
    13
    
    Unauthorised Persons
    14
  - Personal Protective Equipment
    15
  - Residual Risks
    16
    
    Hazards from Electric Energy
    16
    
    Mechanical Hazards
    17
    
    Hazards at the Operating Site
    18
    
    Pneumatic Hazards
    18
  - Emergency Shutdown
    19
  - What to Do in the Event of Dangers and Accidents
    19
    
    Preventative Measures
    19
    
    Measures in the Event of Accidents
    19
  - Fig. 2 EMERGENCY STOP Button
    19
  - Symbols/Pictograms
    20
  - Intended Use
    21
- 3 Machine Description
  
  23
  - Overview/Assemblies
    23
    
    Complete System
    23
  - Fig. 3 Complete System
    23
  - Tab. 1 Press Design
    23
    
    Sound Enclosure (Optional)
    24
  - Tab. 2 Sound Enclosure
    24
    
    Oscillator Unit
    25
  - Fig. 5 Oscillator Unit
    25
  - Tab. 3 Reducer Booster
    26
  - Tab. 4 Booster Standard
    26
  - Controls and Indicators
    27
    
    Welding Press
    27
  - Tab. 5: Welding Press Part 1
    27
  - Tab. 6: Welding Press Part 2
    28
  - Fig. 8 Pressure Regulator DR
    30
  - Fig. 9 Throttle VD Diagram
    31
  - Fig. 10 Throttle VD Display
    31
    
    Generator/Aui Control Module
    32
  - Fig. 11 Generator Overview
    32
  - Tab. 7 Control Module AUI
    32
  - Fig. 12 PIN Codes
    33
  - Menu Tree
    35
  - Fig. 13: Menu Tree 1/3
    35
  - Fig. 14: Menu Tree 2/3
    36
  - Fig. 4 Sound Enclosure
    37
  - Fig. 15: Menu Tree 3/3
    37
  - Connections
    38
    
    Electrical Connection
    38
  - Fig. 16 Electrical Connections of Generator
    38
  - Tab. 8 Generator Connections
    38
    
    Compressed Air Connection
    39
  - Fig. 17 Compressed Air Connection
    39
  - Marking Locations
    40
  - Fig. 18 Type Plates
    40
  - Fig. 19 Marking Locations
    40
  - Welding Technology
    41
  - Fig. 20 Welding Parameters - Contact Force and Amplitude
    41
  - Fig. 21 Stop Conditions
    41
    
    Process
    42
  - Fig. 22 Welding Cycle Sequences
    42
    
    Programming an Initial Application
    43
  - Fig. 23 System Pressure DR and Throttle VD, Setting Knobs
    43
  - Fig. 24 System Pressure DR and Throttle VD, Diagram
    43
    
    Welding Modes
    44
  - Fig. 25 TIME MODE
    44
  - Fig. 26 TRAVEL MODE Difference
    44
  - Fig. 27 TRAVEL MODE Absolute
    44
  - Fig. 28 ENERGY MODE
    45
- 4 Transport, Packaging and Storage
  
  46
- 5 Assembly and Initial Start-Up
  
  56
  - Safety Instructions Regarding the Installation
    56
  - Set-Up Location Requirements
    58
  - Fig. 32 View of Workplace
    59
  - Fig. 33 Sound Enclosure Dimensions
    60
  - Fig. 34 Workplace Dimensions
    60
  - Setting up the Machine
    61
  - Fig. 35 Sound Enclosure
    61
  - Connecting the Machine
    62
    
    Electrical Connections
    62
  - Fig. 36 Generator (Connections)
    63
    
    Compressed Air Connection
    64
    
    Jumpers
    64
  - Fig. 37 Pneumatic System
    64
- 6 Operation
  
  65
- 7 Maintenance
  
  94
- 8 Faults
  
  100
  - Safety
    100
  - What to Do in the Event a Fault Poses a Danger
    101
  - Troubleshooting
    101
    
    General Errors
    101
    
    Generator Error LED1
    101
  - Tab. 26 General Errors
    101
    
    Converter and Application Error LED2
    102
  - Tab. 27 Generator Error LED1
    102
    
    Limit Error LED3
    103
  - Tab. 28 Converter and Application Error LED2
    103
  - Description of Error Range (Error Group)
    104
  - Tab. 29 Limit Error LED3
    104
  - Tab. 30 Description of Error Range (Error Group)
    104
  - Error Tables
    105
    
    Generator Errors
    105
  - Tab. 31 Generator Errors
    106
    
    Press Errors
    107
    
    Sound Enclosure Errors
    107
  - Tab. 32 Press Errors
    107
    
    Limit Errors
    109
  - Tab. 34 Limit Errors
    109
    
    Digital I/O Errors
    110
    
    Hardware Errors
    110
  - Tab. 35 Digital I/O Errors
    110
    
    Serial RS232 Error
    112
  - Tab. 36 Hardware Errors
    112
  - Tab. 37 RS232 Errors
    112
    
    Canopen Errors
    113
    
    Limit Warnings
    113
  - Tab. 38 Canopen Errors
    113
  - Tab. 39 Limit Warnings
    113
    
    Parameter Warnings
    114
  - Tab. 40 Parameter Warnings
    114
  - Troubleshooting Measures after Completion of Work
    115
- 9 Disassembly and Disposal
  
  116
  - Safety
    116
    
    Personnel
    116
    
    Personal Protective Equipment
    116
    
    Safety Instructions
    117
  - Measures before Disassembly
    118
  - Disposal
    118
- 10 Technical Data
  
  119
  - General Information
    119
  - Dimensions and Weights
    119
  - Fig. 69 Press Dimensions
    119
  - Tab. 41 Dimensions and Weights
    119
  - Tab. 42 Generator Dimensions
    119
  - Fig. 70 Sound Enclosure Dimensions
    120
  - Tab. 43 Sound Enclosure Dimensions
    120
  - Tab. 44 Weights
    120
  - Connected Loads, Limit Values, Electrical
    121
  - Connected Loads, Pneumatic
    121
  - Tab. 45 Connected Loads, Limit Values, Electrical
    121
  - Tab. 46 Connected Loads, Pneumatic
    121
  - Press
    122
  - Base
    122
  - Tab. 47 Technical Data of Press
    122
  - Tab. 48 Technical Data of Base
    122
  - Generator/Control
    123
    
    Fuses
    123
  - Fig. 71 Generator Front
    123
  - Fig. 72 Installation Position of Generator Fuses
    123
  - Fig. 73 Generator Fuses Dimensions
    123
  - Tab. 49 Technical Data of Generator/Control
    123
  - Tab. 50 Technical Data of Fuses
    123
    
    Analogue and Digital Inputs and Outputs
    124
  - Tab. 51 Voltage Supply and Voltage Level
    124
  - Tab. 52 Overview of Inputs and Outputs
    124
  - Fig. 74 Internal Resistance Analogue Input
    125
  - Fig. 75 Internal Resistance Analogue Output
    125
  - Ultrasound
    126
  - Emissions
    126
  - Operating Conditions
    126
  - Tab. 53 Technical Data of Ultrasound
    126
  - Tab. 54 Emissions
    126
  - Tab. 55 Operating Conditions
    126
  - Pin Assignments
    127
  - Tab. 56 Pin Assignment STO_2_1
    127
  - Tab. 57 Pin Assignment STO_2_2
    128
    
    Press at STO_3
    129
  - Tab. 58 Pin Assignment STO_3
    129
    
    Two-Hand Release at STO_5
    130
  - Tab. 59 Pin Assignment STO_5
    130
- 11 Replacement Parts
  
  131
- 12 EC Declaration of Conformity for Machines
  
  132
List of Figures

133

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