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Manuals and User Guides for RiMO SiNUS iON. We have
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RiMO SiNUS iON manual available for free PDF download: User And Maintenance Manual
RiMO SiNUS iON User And Maintenance Manual (148 pages)
Brand:
RiMO
| Category:
Utility Vehicle
| Size: 9 MB
Table of Contents
Table of Contents
3
About this Manual
7
Safety Instructions
7
About this Operating Manual
7
Keep a Copy Near the Karts
7
Purpose of this Manual
7
Prohibition Signs and Symbols
9
Warning Signs and Symbols
9
Tab. 1: Prohibition Signs and Symbols
9
Tab. 2: Warning Signs and Symbols
9
Other Symbols Used in this Manual
10
Directions
10
Text Marks
10
Tab. 3: Revision Log of this Document
11
Tab. 4: Table of Other Applicable Documents
11
Revision Log
11
Warranty and Liability
11
Other Applicable Documents
11
Contacting Rimo GERMANY Gmbh & Co. KG
12
Tab. 5: Main Office
12
Product Description
13
Kart Identification
13
General Description
14
Improper Use
15
Intended Use
15
Driving Kart
15
Reasonably Foreseeable Misuse
16
Kart Design
16
Work, Maintenance and Danger Areas
17
Kart Components and Functions
17
Vehicle Frame with Footboards
17
Steering System
18
Pedals
20
Seat and Seat Adjustment
20
Drive Unit
21
Brake System
22
Electric System with Battery Cells
22
Batteries
23
Battery Management System (BMS)
24
2.5.10 Charger
32
2.5.11 ACD Controller
32
2.5.12 Motor
33
2.5.13 Transmission
34
2.5.14 Gas Sensor
34
2.5.15 Control Box
35
2.5.16 Bodywork
35
2.5.17 Side Box
36
2.5.18 Surround Protection
37
Overview
38
2.5.19 Rollbar
38
Safety Devices
38
Safety Devices
39
Signalling Devices
40
EMERGENCY-STOP Devices
41
Warning Signs
41
Kart Operation
42
Tab. 6: Warning Signs
42
Tab. 7: Prohibition Signs
42
Tab. 8: Kart
43
Technical Data
43
Scope of Delivery
43
Tab. 9: Kart Dimensions
44
Tab. 10: Brake Disc Wear Limit
44
Tab. 11: Weight of Standard Model, Without Optional Extras
44
Tab. 12: Transmission
45
Tab. 13: Large Charger, 100 a
45
Tab. 14: Small Charger, 50 a
45
Tab. 15: Ambient Conditions
45
Tab. 16: Noise Emission
45
BMS Default Thresholds
46
Operating Instructions
47
General Safety Instructions
47
Avoiding Dangerous Situations
47
Safety
47
Troubleshooting Instructions
48
Maintenance and Repair Instructions
48
General Notes and Instructions Re. Electrical Equipment
48
Electromagnetic Compatibility (EMC)
49
Environmental Protection
49
Inadmissible Operating Conditions
49
Duties of the Kart Operator
50
Minimising Risk of Injury
50
Personnel Training
51
Assigning Tasks to Personnel
51
Driver Instruction
52
Personal Protective Equipment
52
Requirements for Operator's Personnel
52
Qualification
52
Tab. 17: Qualification of Operator's Personnel
54
Skills and Knowledge for Drive Operation
55
Operator's Personnel Groups
55
Tab. 18: Operator's Personnel Groups
55
Tab. 19: Tasks and Skills/Knowledge
56
Specific Skills and Knowledge
56
Clothing and Physical Fitness
56
Requirements to be Met by Drivers
56
Personal Protective Equipment
57
Tab. 20: Personal Protective Equipment Driver
57
Tab. 21: Recommend Personal Protective Equipment Driver
57
Residual Risks
58
Tab. 22: Personal Protective Equipment Operator's Personnel
58
Action in the Event of an Accident
59
Lashing Points
60
Required Tools
60
Transport and Installation
60
Transport by Forklift Truck
61
Removing and Disposing of Packaging
61
Installation
62
Location of Operation and Local Infrastructure
62
Installation and Connection
62
Installing Mechanical Components
63
Installing Electrical Components
68
Installing Safety Devices and Guards
69
Final Inspection
70
Adjusting Kart Setup
70
Checking Kart and Safety Devices
71
Start-Up
71
Commissioning
73
Daily Start-Up
76
Checking Brake System
78
Checking Steering System
79
Checking Pedals
79
Checking Wheels
80
Checking Safety Elements
81
Start-Up after Prolonged Storage
82
Kart Operation and Control
83
Driver Instruction by Operator's Personnel
84
Operating Modes
84
Description of Kart Controls for Drivers
84
Adjusting Seat Position
85
Switching On/Off Sequence
87
Switching Kart on
87
Switching Kart off
88
Drive Functions
90
Safe Driving
90
Collisions/Accidents
91
Malfunctions and Faults
92
Restart after Unplanned Stop
93
Fault List
94
Faults and Malfunction During Operation
94
Eliminating Faults
96
Tab. 23: Fault List
96
Warning and Fault Signals at Charger
97
Troubleshooting Assistance
98
Checks and Servicing During Operation
99
Maintenance Schedule
100
Daily Tasks
100
Weekly Tasks
101
Tab. 24: Daily Maintenance Schedule
101
Tab. 26: Monthly Maintenance Schedule
102
Tab. 25: Weekly Maintenance Schedule
102
Monthly Tasks
102
Tasks to be Completed Every 6 Months / 200 Operating Hours
103
Tasks to be Completed Once, after First 10 Operating Hours
103
Maintenance Tasks
103
Visual Inspection
103
Tab. 27: Semi-Annual Maintenance Schedule
103
Tab. 28: Maintenance after First 10 Operating Hours
103
Cleaning
104
Tab. 29: Cleaning
104
Checking and Servicing Mechanical Parts
105
Checking and Servicing Electrical Parts
124
Replacing Wear Parts
129
Tightening Torques
129
Wear and Spare Parts
131
Storage of Tyres
131
Rimo Customer Service
131
Repairs
132
Repair Tasks to be Performed by Operator
132
Exchanging/Replacing Battery Cells
132
Replacing Transmission
136
Repairs to be Carried out by Rimo
136
Decommissioning
137
Decommissioning, Storage and Disposal
137
Dismantling
138
Packaging Kart
138
Storing the Kart
139
Disposal
139
10.5.1 Changing Batteries and Disposal
140
Technical Documents/Appendices
141
List of Figures
142
List of Tables
145
Glossary
146
Index
147
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