Rice Lake CB-1 Manuals

Manuals and User Guides for Rice Lake CB-1. We have 1 Rice Lake CB-1 manual available for free PDF download: Operation Manual

Rice Lake CB-1 Operation Manual (65 pages)

Automated Concrete Batch Controller

Brand: Rice Lake | Category: Controller | Size: 1 MB

Table of Contents
3
About this Manual
7
Introduction
7
DIP Switch Settings
7
DIP Switch 1-Initialize Variables
7
DIP Switch 2-Reset Passcodes
8
DIP Switch 3- International System of Units (Metric)
8
Main Menu
8
Utilities
9
Set Time & Date
9
Set Screen Contrast
9
Backup Configuration File to PC
10
Hardware Test
10
Relay Test
10
Test Scales
10
Test Printer
11
Test PC Link (for PC Option)
11
Restore Configuration File to CB-1
11
Admixture Counter
11
Analog Calibration (Option)
12
Set Zero Point
12
Calibrate Probe
12
Set Span Point
12
Assign Aggregate to Probe
12
View Raw Digital Counts
12
View Calibrated % Moisture
12
Decrease Test Signal
12
Increase Test Signal
12
Configuration Parameters
13
Options
13
Prompt for Truck ID
13
Prompt for Job ID
13
Prompt for Adjust Water
13
Split Batch Type
13
Batch Type
14
Force Zero Tolerance Check
14
Discharge by Rate
15
Change Admix Targets
15
Auto-Discharge (Dump)
15
Aggregate Conveyor Control
15
Moisture Probe Mode (Optional)
15
Ingredients
16
Aggregates/Cements/Weighed Water
16
Water (if Water Is Metered)
18
Admixtures
19
Global Parameters
21
Aggregate Scale, Cement Scale
21
Discharge Control List
21
Preact Compensation
21
Water
24
Admixture
25
Reporting
26
Minimum/Maximum Batch Volume (Cubic Yards & Cubic Meters)
26
Minimum/Maximum Aggregate Wt/Yard
27
Minimum/Maximum Cement Wt/Yard
27
Minimum/Maximum Water Per Yard
27
Small Batch Cutoff
27
Discharge Warning Time (S)
27
Aggregate W/ Moisture Probe (Optional)
27
Systems Passcodes List
27
Advanced Parameters
28
Serial Communications
29
Computer
29
Printer
29
Cement/ Aggregate/Water Scale
30
Truck Database
31
Truck Configuration
31
Using the Truck Database Feature
31
MIX Design
32
Create a MIX Design
32
Edit MIX Designs
32
Clear MIX Designs
33
View MIX Designs
33
Run Batch
34
Preparing a Batch
34
Calculating Target Weights
34
The Run Screen
35
Batch Pause
35
Abort Batch
35
Reports
36
Reprint Last Batch Ticket
37
Print Material Usage Report
39
Print Configuration
39
Print MIX Designs
40
Reporting Options
40
Clear Material Usage Accumulators
40
Appendix
41
IQ Plus 310A Configuration Requirements
41
CB-1 Digital I/O Map
42
Front Panel Description
43
System Error Messages
45
Aggregate/Cement/Water Scale Communication Error
45
Agg/Cement/Water Scale Units Differ from the MIX Design Units
45
No MIX Designs Setup
45
Aggregates/Cements/Water Exceed Maximum
45
Aggregates/Cements/Water below Minimum
46
More than 4 Aggregates
46
Data Restore Error
46
File Backup Error
46
Calibration Error! be Sure to Set Zero and Span Values
47
Data Corrupt in Segment 1, See Manual before Starting
47
Error Calculating Batch Volume
47
Nothing to Batch in MIX
47
Data Corruption in MIX Design
47
ABORT-Fatal System Error
47
ABORT-Fatal Message Lib. Error
47
ABORT-Fatal Bounds Error
47
ABORT-Isn't Type
47
ABORT-Stack Overflow Error
48
Emergency Stop Pressed
48
Waiting for "OK to Discharge" Signal
48
Load Size Exceeds Truck Capacity
48
Truck Number Not Found in the Database
48
Aggregate/Cement/Water/Admix Noflow
48
Scale Not Zero
48
Aggregate/Cement Discharge Gate Open
48
Aggregate/Cement/Water Scale Overrange or Invalid Weight
49
Conveyor Not Running or Waiting for Aggregate Conveyor
49
CB-1 Spare Parts List
50
Automatic Aeration of Cement Silo When 2-Speed Filling Is Not Required
51
Using Data Exchange PC Software to Save CB-1 Configuration and MIX Designs on a Personal Computer (Optional)
52
CB-1 Default Parameters
54
Available Options
58
Wiring
59
10.1 CB-1 Important Notes
59
Two Power Sources
59
I/O Power & Manual Panel same Phase Power
59
Unused Inputs Must be Jumpered to 120V
59
Manual Panel Active Input
59
10.2 CB-1 Wiring Recommendations
60
Quencharcs
60
Admix/Water Pulse Signals
60
UPS Wiring
60
10.3 CB-1 Output Wiring Example
61
10.4 CB-1 Input Wiring Example
61
Wiring an External E-Stop into the CB-1
62
10.6 CPU and Expansion Board Jumper Settings
63
10.7 CB-1 Wiring Diagrams
64
Standard CB-1 System Drawings
64
Custom CB-1 System Drawings
64
CB-1 Limited Warranty
65

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Rice Lake CB-1 Operation Manual (65 pages)

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