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Tornado AUTOPUNCH EX
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Manuals and User Guides for Rhin-O-Tuff Tornado AUTOPUNCH EX. We have
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Rhin-O-Tuff Tornado AUTOPUNCH EX manual available for free PDF download: Operating Instructions Manual
Rhin-O-Tuff Tornado AUTOPUNCH EX Operating Instructions Manual (117 pages)
Brand:
Rhin-O-Tuff
| Category:
Industrial Equipment
| Size: 6 MB
Table of Contents
1 Preamble
2
Scope
2
Revision History
2
Abbreviations
2
Table of Contents
3
2 General Information
8
About this Manual
8
Targeted Audience
8
Using the Manual
8
Model Designation
9
Manufacturer Data
9
Technical Support Inquiries
9
3 Declaration of Conformity
10
Declaration of Conformity (in Accord. with ISO/ICE 17050-1)
10
Safety
10
Emc
10
Emissions of Acoustic Noise
10
4 General Product Description
11
General Functions, Area of Application and Intended Use
11
Appropriate Use of the TAP EX
11
Electrical Requirements
11
TAP EX Dimensions and Weight
12
Hardware Component Overview
13
Media Flow
15
Media Types and Weights
16
Media Formats
17
System Throughput
19
Packaging
20
TAP EX Packing Dimensions and Weight
20
TAP EX Packing Box
20
5 Conditions and Limits for Operation and Storage
21
Storage and Transport Environment
21
Operating Environment
21
6 General Safety Information
22
Inappropriate Use of the TAP EX
22
Safety Instructions for Safe Operation
22
Safety Symbols
23
Placement of Warning Labels
24
Electrical Safety
24
Safety Switches (Doors)
24
Protection Switches
25
Main Supply Switch (Main Voltage)
25
7 Preparation of the Product for the Use
26
Safety Precautions before Installing
26
Unpacking, Safe Disposal of Packaging Materials
26
Packaging Structure
26
Lifting the TAP EX Packaging Box
27
Tools Needed
27
Remove Wooden Walls from the TAP EX
28
Unloading the TAP EX from the Pallet
32
8 Mechanical Installation
33
TAP EX Space Requirements
33
Assembly of the Output Stacker
33
Electrical Connection
35
Connecting the TAP EX to Electrical Power
35
Moving and Securely Positioning
35
9 Functional Principles
36
High Capacity Feeder (Main Hopper)
36
Sideblower Modules
36
Tornado Modules
37
Interposers
37
Sideblower Modules
37
Tornado Module
37
Upper Paper Path
37
Accumulator
38
Punch and die Mechanism
38
Output Paper Path
38
Output Stacker
38
Chip bin
38
10 Installing and Setup
39
Turn-On Procedure
39
Initial Start-Up
40
Initial Set-Up Activities
41
User Management
42
Settings and Basic Parameters
43
Language Selection
43
Unit Settings
43
Date and Time
48
Units
49
Custom Settings
51
Lift Size
51
Machine Speed
51
Accumulator Fan Speed
51
Tapping
51
Diagnostics
52
Reports
53
Modules
54
Testing of Tornado and Sideblower Modules
58
Testing a Motor
59
All Motors off
59
Testing a Sensor or Safety Switch
59
Testing the Punch Motor
60
Test of the Punch Gate
60
11 Programming for a Job
61
Requirements for Programming a Job
61
Programming a Job
62
New Job' Screen
62
Step 1 - Format Selection
63
Step 2 - Book Structure
64
Step 3 - Building the Book
66
Step 4 - Loading the Machine
67
Step 5 - Saving the Job
68
Test Run of a Job (Sample Book)
69
Interruption of a Job
70
E-Stop
70
Activating the Safety Switches
70
Activating the Pause Button
70
Loading of a Job
71
12 Loading Material into the Machine
72
High Capacity Feeder (Main Hopper)
72
Stack Height
72
Loading of the High Capacity Feeder
72
Step 1 - Positioning of the Lift Table
73
Step 2 - Positioning of End Stop and Side Adjuster
74
Step 3 - Loading of Media
75
Step 4 - Aligning and Setting the Side and End Adjusters
76
Interposers
77
Stack Height
77
Step 1 - Preparing the Interposers
77
Step 2 - Loading the Interposers
77
Step 3 - Adjusting the Interposers
78
13 Running a Job
79
Running in Fully Automatic Mode
79
14 Unloading Media
81
Remove Media from the Output Stacker
81
Unloading Media from High Capacity Feeder
81
15 Chip Waste Control
82
16 Changing the die Set
83
17 Identification and Recovery from Error Situations
84
Error Types
84
Feed Error
84
System Error
84
Safety Error
84
Error Messages
84
GUI Error List
85
Clearing Paper Jams
86
Paper Jam at the High Capacity Feeder Module
87
Paper Jam at the Interposer Modules
87
Paper Jam at the Upper Paper Path Module
88
Interposer Paper Path
88
Paper Jam at the Accumulator Module
89
Paper Jam at the Punch Module
89
Paper Jam at the Output Paper Path (Access 5)
90
Paper Jam at the Output Paper Path (Access 4)
90
Paper Jam at the Output Paper Path (Access 6)
91
Recommencing the Job
92
18 Maintenance and Cleaning
93
Sideblower Modules
93
Daily Maintenance
94
Inspection of the Touch Panel
94
Inspection of the Safety Switches
94
Cleaning Paper Path and Sensors
94
Cleaning Punch Assembly and die Set
95
Weekly Maintenance
96
Cleaning Paper Path Surfaces and Eject Rollers
96
Inspection of the Sideblower Modules
96
Monthly Maintenance
97
Inspection of the Tornado Modules
97
Yearly Maintenance
97
19 Spare Parts List
97
20 Decommissioning and Recycling Procedures
98
21 Annex
99
Software License
99
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