Renault J8S Manuals

Manuals and User Guides for Renault J8S. We have 2 Renault J8S manuals available for free PDF download: Workshop Repair Manual

Renault J8S Workshop Repair Manual (120 pages)

Renault Engine Workshop Repair Manual

Brand: Renault | Category: Engine | Size: 1.85 MB

Contents
2
Units of Measurement
3
Tolerances
3
J8S Turbo Engine View
4
J8S and 852 Engines View
5
Engine Identification
6
Tightening Torques (in Danm)
9
Cylinder Block
10
Lubrication Circuit Diagram
16
Specifications
18
Cylinder Head - Tightening Procedure
18
Thickness of the Cylinder Head Gasket
20
Cylinder Head Cover Gasket
21
Height of the Cylinder Head
22
Assembled Prechamber
22
Bare Prechamber/Half-Prechamber
23
Valves Data
23
Valve Seats Data
23
Valve Guides Data
24
Valve Springs Data
25
Camshaft Data
25
Rocker Arm Rail
25
Pistons
26
Table of Piston Diameter Classes
27
Table of Gudgeon Pin Heights
27
Measuring the Piston Diameter
27
Rings Data
28
Fitting the Rings
28
Con Rods Data
29
Refitting and Assembling con Rods and Pistons
29
Crankshaft Data
30
Direction for Fitting the Circlips on the Piston
30
Burnished Crankshaft
31
Identification of Crankshafts
31
Relay Shaft Data
32
Piston Base Cooling Rail
32
Clutch Shaft Centering Bearings
32
Cylinder Liner Data
33
Assembling Cylinder Liners - Cylinder Block
33
Identification of Liners
34
Oil Pump Removal/Checking Clearances
36
Preparing the Engine to be Set on the Stand
37
Safety Precautions When Stopping the Engine
38
Consumables
39
Precautions When Washing the Engine/Fitting Thread Inserts
39
Parts to be Replaced When They Have Been Removed
39
Standard Exchange
40
Preparing the Used Engine for Return
40
New Exchange Engine
40
Essential Special Tooling
41
Essential Equipment
46
Cylinder Head Exploded Drawing
47
Overhauling the Engine
48
Removing the Top Engine
48
Adjusting the Timing
49
Stripping the Cylinder Head
53
Cleaning
56
Checking the Gasket Face
56
Redressing the Valve Seats
57
Asessment and Repair of Rocker Arm Rails
58
Rocker Arm Shaft Bearings
58
Rebuilding the Cylinder Head
59
Rocker Arms
59
Rocker Arm Shaft Bearings Refitting
59
Fitting New Valve Stem Seals
60
Cylinder Block Exploded Drawing
67
Removing the Bottom Engine
68
Extracting Crankshaft Bearings 1 and 5
74
Replacing the Bearing
75
Refitting the Bearing
75
Extracting the con Rods - Pistons
76
Cylinder Block Cleaning
76
Refitting the Bottom Engine
77
Fitting the Crankshaft Bearing Shells
80
Fitting the Crankshaft Bearings
81
Fitting Butyl Rubber Seals
81
Injecting with Silicone
82
Refitting and Assembling Piston con Rods
86
Fitting the Piston Rings
87
Checking Cylinder Liner Protrusion
87
Refitting Cylinder Liners - Pistons - con Rods
88
Checking Piston Protrusion
91
Checking the Oil Pump
92
Refitting the Oil Pump
93
Refitting the Relay Shaft
94
Refitting the Oil Filter Holder
95
Fitting the Relay Shaft Seal
95
Fitting the Crankshaft Seals
95
Refitting the Sump
96
Fitting the Flywheel
99
Refitting the Top Engine
100
Positioning the Cylinder Head Gasket
100
Tightening Procedure for Cylinder Head
100
Checking the Piston-Cylinder Head Clearances
101
Value of the Piston-Cylinder Head Clearances
102
Fitting the Camshaft Seal (Timing Side)
103
Adjusting the Rocker Arms
104
Setting the Timing
105
Engine Fitted with an Automatic Tension Wheel
107
Tensioning Procedure
110
Injection Pump Setting
112
Piston Lift on the Dial Guage - Table
113
Notes on Fitting Accessories Belts
116
Tensioning Procedure for Used Belts
116
Ribbed Belt - Tensioning Procedure
116

Renault J8S Workshop Repair Manual (119 pages)

Diesel Indirect injection Aluminium, 4 cylinders

Brand: Renault | Category: Engine | Size: 1.94 MB

Table of Contents
2
Foreword
3
Diagram
4
Engine Identification
6
Tightening Torques (in Danm)
9
Lubrication Circuit Diagram
16
Specifications
18
Essential Equipment
46
Cylinder Head Exploded Drawing
47
Overhauling the Engine
48
- Removing Top Engine
  48
- Stripping the Cylinder Head
  53
- Cleaning
  56
- Checking the Gasket Face
  56
- Redressing the Valve Seats
  57
- Assessment and Repair of Rocker Arm Rails
  58
- Rebuilding the Cylinder Head
  59
- Cylinder Block Exploded Drawing
  67
- Removing Bottom Engine
  68
- Extracting the con Rod -Pistons
  76
- Refitting Bottom Engine
  77
- Fitting the Rings
  87
- Checking Cylinder Liner Protrusion
  87
- Refitting Cylinder Liner - Pistons - con Rods
  88
- Checking Piston Protrusion
  91
- Refitting Top Engine
  100
- Tensioning Procedure
  110
- Notes on Fitting Accessory Belts
  116

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Renault J8S Workshop Repair Manual (120 pages)

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Renault J8S Workshop Repair Manual (119 pages)

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