Regal Rexnord Bauer Gear Motor D Series Manuals

Manuals and User Guides for Regal Rexnord Bauer Gear Motor D Series. We have 1 Regal Rexnord Bauer Gear Motor D Series manual available for free PDF download: Assembly And Operating Instructions Manual

Regal Rexnord Bauer Gear Motor D Series Assembly And Operating Instructions Manual (68 pages)

Geared Motors

Brand: Regal Rexnord | Category: Industrial Equipment | Size: 5 MB

Table of Contents
3
About this Documentation
7
Product Name
7
Validity
7
Applicable Documents
7
Symbols and Means of Representation
8
Warnings
8
Symbol Meaning
8
Abbreviations
9
Copyright
9
Safety
10
Intended Use
10
Improper Use
10
Personnel Qualification
10
Residual Risks
11
Pictograms on Product
13
Personal Protective Equipment
13
Safety Devices
13
Environmental Protection and Disposal
13
Product Description
14
Product Identification: Geared Motor
14
Rating Plate/Type Plate
14
Type Code/Type Designation
15
Gear Types and Designations
15
Motor Types and Designations
15
Installation Positions
16
Fig. 1: Mounting Positions
16
Tab. 1: Inclined Installation Positions
17
Tab. 2: Multiple Installation Positions
17
Tab. 3: Swivelling Installation Positions
17
Functional Description
18
Three-Phase Motor
18
Brakes
18
Gearbox Ventilation
19
Encoder System
19
Backstop (RR, RL)
19
Second Motor Shaft End (ZW, ZV)
19
Rain Cover above Fan Cover (D)
19
Oil Expansion Tank
19
Motor Heating
19
Included with Delivery
19
Transport and Storage
20
Goods Receiving
20
Transportation
20
Storage
20
Short-Term Storage
20
Long-Term Storage
21
Installation
21
Requirements for Installation Site
21
Substructure
21
Cooling Air Supply
22
Installation Outdoors or in Damp Rooms
22
Installation of Roller Table Drives
22
Mechanical Installation
22
Required Tools and Aids
22
Consumables
22
Inspections and Preparatory Work before Installation
23
Installation of Hollow Shaft, Gearbox with Hollow Shaft with Keyway or Spline
23
Tab. 4: Tightening Torques, Hollow Shaft Installation
23
Assembly of Shaft-Mounted Gear with Hollow Shaft with Shrink Disc Connection
24
Installation of Torque Arm
25
Rubber Buffer for Torque Arm with Shaft-Mounted Gearboxes
25
Tab. 5: Rubber Buffer, Shaft-Mounted Gearbox, Dimensions
25
Rubber Buffer for Torque Arm with Bevel Gearboxes
26
Tab. 6: Rubber Buffer, Bevel Gearbox, Dimensions
26
Rubber Buffer for Torque Arm with Worm Gearboxes
27
Tab. 7: Rubber Buffer, Worm Gearbox, Dimensions
27
Torque Arm for Gearboxes BK04, BK08, and BK17
28
Fig. 2: Torque Arm Design and Position
28
Fig. 3: Mounting Kit
28
Item Description
28
Tab. 8: Mounting Kit
28
Installation of Protective Cover
29
Protective Cover for Shrink Disc Connection
29
Fig. 4: SSV Cover for Shaft-Mounted Gearbox BF10
29
Tab. 9: Tightening Torques for Torque Arm Installation
29
Fig. 5: SSV Cover for Bevel Gearbox BK10
30
Fig. 6: SSV Cover for Worm Gearbox BS10
30
Protective Covers for Hollow Shafts with Keyway or Splines
31
Sealing Caps (Left) and Sealing Covers (Right)
31
Sealing Caps (Left), Sealing Cover (Right)
32
Installation of Oil Expansion Tank
33
Fig. 10: Accessory Set, Part 1: Oil Expansion Tank Unit with Retaining Plate
33
Tab. 10: Oil Expansion Tank Height Adjustment
33
Attach Oil Expansion Tank to Gearbox Housing
34
Avoiding Noise
34
Fig. 11: Accessory Set, Part 2: Mounting Set with Nut and Spring Washer
34
Fig. 12: SCH-1310
34
Attach Connection Hose to Gearbox Housing
35
Electrical Installation
35
Required Tools and Aids
35
Fig. 13: Accessory Set, Part 3: Hollow Screw and Two Gaskets
35
Prerequisites
36
Open Cable Entry of Cast-On Terminal Box (D
36
Electrical Connection on Terminal Block
36
Electrical Connection on Terminal Board
37
Tab. 11: Tightening Torques for Electrical Connection on Terminal Board
37
Electrical Connection with Plug-In Connection on Terminal Box, Cleanconnect® Plug, or Cable Version (Cleandrive)
38
Protective Earthing
38
Contact Protection
38
Electrical Connection for Motor Protection Devices
38
Tab. 12: Electrical Connection Variants - Properties and Information
38
Stator Standstill Heating
39
Fig. 14: Connection Diagram for Stator Standstill Heating Via Heater Bands
39
Electrical Connection for Brakes
40
Electrical Connection for External Fan
40
Encoder Electrical Connection
40
Connection for Motors with Plug
40
Commissioning
41
Checks before Commissioning
41
Initial Commissioning
41
Commissioning after Long-Term Storage
42
Gearbox Measures
42
Motor Measures
42
Normal Operation
42
Malfunctions and Troubleshooting
43
Motor Malfunctions
43
Gearbox Malfunctions
44
Tab. 13: Motor Malfunctions
44
Tab. 14: Gearbox Malfunctions
44
Brake Malfunctions
45
Tab. 15: Brake Malfunctions
45
Repair
46
Maintenance
46
Maintenance Schedule
46
Assembly Component
47
Motor Inspection and Maintenance
48
Tab. 16: Maintenance Schedule
48
Inspection and Maintenance of Brakes
49
Maintenance of Brake Types E003B and E004B
49
Maintenance of Single-Disc Holding Brakes ES010A
50
Maintenance of Single-Disc Service Brakes ESX010A
51
Maintenance of Double-Disc Holding Brakes ZS300A
51
Maintenance of Double-Disc Service Brakes ZSX300A
52
Inspection and Maintenance of Gearboxes
52
Gearing
52
Lubricants
52
Approved Lubricant Types for Three-Phase Geared Motors
53
Tab. 17: Approved Lubricant Types
53
Cleaning and Maintenance
54
Decommissioning
54
Disassembly
54
Disposal
54
Packaging
54
Lubricants
54
Gearbox
54
Motor
54
Spare Parts and Accessories
55
Technical Data
55
General Data and Conditions of Use
55
Substructure and System-Related Vibrations
55
Tab. 18: Permissible Ambient Conditions
55
Tab. 19: Foot Design: Permissible Flatness Error
55
Gearbox
56
General
56
Torque Ranges
56
Motors
56
Permanent Magnet Synchronous Motors (Pmsms)
56
Tab. 20: Flange Design: Permissible Flatness Error)
56
Tab. 21: Torque Ranges for Bauer Gearboxes and Geared Motors
56
Tab. 22: PMSM Parameters
56
Motor Attachments and Accessories
57
External Fan
57
Tab. 23: Technical Data, External Fans
57
Brakes
58
Tab. 24: Abbreviations for Brake Technical Data
58
Tab. 25: Technical Data for Spring-Loaded Brakes with DC Release Solenoid of Type E003B and E004B
59
Tab. 26: Technical Data for Spring-Loaded Holding Brakes with Emergency Stop Feature of Type es
59
Tab. 27: Technical Data for Spring-Loaded Service Brakes of Type es(X)
60
Encoder System
61
Tab. 28: Special Features - Standard Impulse Encoders
61
Tab. 29: Special Features - Standard Absolute Encoders
61
Tab. 30: Technical Data for Incremental Rotary Encoders
61
Tab. 31: Electrical Parameters, Incremental Rotary Encoders
61
Tab. 32: Technical Data for Incremental Rotary Encoders
62
Backstop (RR, RL)
63
Brake Maintenance
63
Abbreviation Description
63
Tab. 33: Abbreviations for Brake Maintenance
63
Spring-Loaded Brake of Series E003B or E004B
63
Technical Data for Maintenance of Spring-Loaded Brakes of Series E003B or E004B
63
Single-Disc Holding Brakes ES010A
64
Double-Disc Holding Brakes ZS300A
64
Tab. 34: Technical Data for Maintenance of Single-Disc Holding Brakes ES010A
64
Tab. 35: Technical Data for Maintenance of Double-Disc Holding Brakes ZS300A
64
Single-Disc Service Brakes ESX010A
65
Double-Disc Working Brakes ZSX300A
65
Tab. 36: Technical Data for Maintenance of Single-Disc Service Brakes ESX010A
65
Ehx400A
65
Tab. 37: Technical Data for Maintenance of Double-Disc Service Brakes ZSX300A
65

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Regal Rexnord Bauer Gear Motor D Series Assembly And Operating Instructions Manual (68 pages)

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