Redflow ZBM3 Manuals

Manuals and User Guides for Redflow ZBM3. We have 1 Redflow ZBM3 manual available for free PDF download: Translation Of Original Installation And Operation Manual

Redflow ZBM3 Translation Of Original Installation And Operation Manual (58 pages)

Brand: Redflow | Category: Camera Accessories | Size: 3 MB

Table of Contents
3
Introduction
6
Purpose
6
About the ZBM
6
Figure 1: the ZBM
6
Table 1: ZBM Electrical Operating Envelope
7
Table 2: ZBM Physical and Communications Characteristics
8
Abbreviations and Definitions
9
ZBM Safety
10
Electrolyte Characteristics
10
Gas Emissions
10
Electrolyte Leaks
11
Personal Protective Equipment (PPE)
11
ZBM Battery Voltage Hazard
11
ZBM Fire Safety Characteristics
11
Safety Labels
12
Figure 2: Example ZBM Label
12
ZBM Handling
13
ZBM Weights & Dimensions
13
Lifting Straps
13
Dry Zbms
14
Transporting Zbms
14
Storing Zbms
14
ZBM Components
15
Electrode Stack
15
Electrolyte and Tanks
15
Figure 3: ZBM Key Components
15
Battery Control Module
16
Pumps
16
Figure 4: Location of ZBM Terminals
16
Figure 5: BCM Connections (Viewed from Underneath)
16
Catch Can and Pressure Relief Valve
17
Figure 6: Catch Can and Pressure Relief Valve
17
Fan
18
Cooling Tubes
18
Figure 7: Fan, Ambient Temperature Sensor, and Direction of Airflow
18
Analog Loom
19
Figure 8: Sensor Analog Loom
19
Figure 9: Leak Sensor and Battery Temperature Sensor Locations
19
Leak Sensor
20
Temperature Sensors
20
Power Cables
20
Lifting Straps
20
Battery Management System
21
Figure 10: Redflow BMS
21
ZBM Installation and Connection
22
Remove the Transport Crate
22
Figure 11: Crate with Strapping Removed
22
Figure 12: Lifting Crate Lid
23
Figure 13: Plastic Bag Removed, Lifting Straps in Place
23
Perform Pre-Installation Checks
24
Figure 14: Positive and Negative ZBM Terminals
24
Figure 15: Example Capillary Tubes
24
Figure 16: Leak Sensor and Temperature Sensors Locations
25
Figure 17: BCM Connections
25
Lift the ZBM into Place
26
Figure 18: Lifting the ZBM
26
Install and Connect the BMS
27
Figure 19: BMS Connections
27
Figure 20: Cat6 Cable Assembly
27
Connect the ZBM to the DC Bus
28
Figure 21: BCM Connection Ports for the BMS
28
Figure 22: Bus Cable Connections
28
Figure 23: Bolt, Cable, and Washer Arrangement for Bus Terminal
29
Commission a Battery
30
Configure the BMS Settings
30
Connect to the BMS
30
Set the BMS Settings
30
Update BMS Firmware
32
Check BMS Date and Time
33
Set up a Battery
33
Check Visibility of a Battery in the BMS
35
Upgrade Battery Firmware
36
ZBM Operation
37
Operating "From Empty
37
ZBM Operating Modes
37
Startup Procedure
37
Shutdown Procedure
38
Start Battery Discharge and Self-Maintenance Cycle
40
ZBM Wear and Failure Processes
41
Leaks
41
Stack Degradation
41
Incorrect Operation
41
Electrolyte Contamination
41
Pump Failures
41
Electronics and Electrical
41
Over Temperature
42
ZBM Maintenance
43
Ongoing Maintenance
43
Figure 24: BMS Interface Showing Warning and Failure Alarms on the Status Page
43
Periodic Maintenance
44
Figure 25: BMS Interface Showing Details, Warnings, and Failures on the Battery Status Page
44
Cleaning
45
ZBM System Integration
46
System Design Guidelines - Safety
46
Shutdown Systems
46
Spillage Management System
46
Hydrogen & Bromine Gas Management/Detection System
46
Fire Control System
47
Noise
47
System Design Guidelines - Mechanical
47
Separation of Zbms and ESS Electronics
48
Corrosion Protection
48
Ventilation Requirements
48
Securing Zbms
48
System Design Guidelines - Thermal Management
48
Temperature Considerations
49
System Design Guidelines - Electrical
49
Voltages
50
Currents
50
Power Output
50
Figure 26: Excerpt from Figure 27 Showing ZBM Voltage Profile
50
Energy Output
51
Response Time
51
Efficiency
51
Self-Maintenance
51
Parallel Arrangements of Zbms
52
System Design Guidelines - Communications
52
Addressing ZBM Electrolyte Spills/Leaks
53
Maintenance Checklist
55
Standard Test Cycle
56
Figure 27: ZBM Standard Test Cycle
56
Example Setup: Inverter and Load
57
Figure 28: Example Connections ZBM
57

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Redflow ZBM3 Translation Of Original Installation And Operation Manual (58 pages)

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