red lion P4810117 Temperature Controller Manuals

Manuals and User Guides for red lion P4810117 Temperature Controller. We have 1 red lion P4810117 Temperature Controller manual available for free PDF download: Instruction Manual

red lion P4810117 Instruction Manual (92 pages)

1/16 DIN CONTROLLERS TEMPERATURE/PROCESS

Brand: red lion | Category: Temperature Controller | Size: 1 MB

Table of Contents
3
General Description
9
Safety Summary
9
Installation Description
10
Instructions
10
Multiple Unit Stacking
11
Unit Removal Procedure
11
Removing Bezel Assembly
11
Installing Bezel Assembly
11
Connection Description
12
EMC Installation Guidelines
12
Wiring Connections
13
Signal Wiring
13
Thermocouple (T48)
13
Rtd (T48)
13
Signal (P48)
14
Power Wiring
14
Control and Alarm Outputs
14
Relay Connections
14
Logic/Ssr Connections (T48 Only)
15
Triac Connections (T48 Only)
15
Heater Current Monitor Wiring (T48 Only)
15
Remote Setpoint Wiring
15
Main Linear DC Output Wiring
15
Second Linear DC Output Wiring
15
User Input Wiring
15
Rear Terminal Assignments
16
T48 Models Without RS-485 and Analog Output
16
T48 Models with RS-485 or Linear DC Analog Output
17
ALL P48 Models
18
Serial Connections to a Host Terminal
19
Linear DC Analog Output Jumper Selection
20
Front Panel Description
21
Button Functions
21
Initial Configuration Start-Up
22
Controller Power-Up
22
Parameter Configuration Overview
22
Parameter Configuration Basic Start-Up
22
Parameter Configuration for Serial Start-Up
22
Control Start-Up
22
Valid Control Mode Combinations
23
Front Panel Programming Chart for T48 & P48 Controllers
24
Normal Display Mode
25
Front Panel Program Disable
25
Unprotected Parameter Mode
26
Protected Parameter Mode
27
Hidden Function Mode
28
Configuration Parameter Mode
28
Reference Tables: Configuration Parameter Modules
29
Configure Module 1 - Input Parameters (1-IN) T48
29
Configure Module 1 - Input Parameters (1-IN) P48
30
Configure Module 2 - Output Parameters (2-OP)
31
Configure Module 3 - Lockout Parameters (3-LC)
32
Configure Module 4 - Alarm Parameters (4-AL)
33
Configure Module 5 - Cooling Parameters (5-O2)
34
Configure Module 6 - Serial Communications (6-SC)
35
Configure Module 7 - Remote Setpoint Parameters (7-Rs or 7-N2)
36
Configure Module 7 - Heater Current Parameters (7-HC or 7-N2)
36
Configure Module 8 - Second Linear DC Analog Output (8-A2)
36
Configure Module 9 - Factory Service Operations (9-FS)
36
User Parameter Value Chart
37
Configuration Parameter Explanations
39
Input Parameter Module (1- IN) T48 Models
39
Input Type (Type)
39
Temperature Scale (SCAL)
39
Temperature Resolution (Dcpt)
39
Digital Input Filtering and Display Update Rate (Fltr)
39
Input Sensor Correction Constant (Shft)
39
Setpoint Limit Values (SPLO & SPHI)
39
Setpoint Ramp Rate (Sprp)
40
User Input (Inpt)
40
Input Parameter Module (1- In) P48 Models
41
Input Type (Type)
41
Decimal Point Position (Dcpt)
41
Rounding Increment ( Rnd)
41
Digital Input Filtering and Display Update Rate (Fltr)
41
Scaling Points
41
Display Values (Dsp1 & Dsp2)
42
Signal Input Values (INP1 & INP2)
42
Setpoint Limit Values (SPLO & SPHI)
42
Setpoint Ramp Rate (Sprp)
42
User Input (Inpt)
43
Output Parameter Module (2-OP)
44
Time Proportioning Cycle Time (Cyct)
44
Output Control Action (OPAC)
44
Output Power Limits (OPLO & OPHI)
44
Sensor Fail Power Level (OPFL) T48 Only
44
Output Power Dampening Filtering Time (Opdp)
44
ON/OFF Control Hysteresis (CHYS)
45
Auto-Tune Code (Tcod)
45
Main Linear DC Output Range (Antp) (Optional)
45
Main Linear DC Output Source (ANAS) (Optional)
45
Main Linear DC Update Time (Anut) (Optional)
45
Main Linear DC Output Scaling Points (ANLO, Anhl) (Optional)
45
Lockouts Parameter Module (3-LC)
46
Lower Display Lockouts (SP, OP, Dev, Hcur, Udsp and Bdsp)
46
Protected Mode Lockouts (Code, Pid, and AL)
46
Hidden Mode Lockouts (Alrs, SPSL, Trnf, and Tune )
46
Alarm Parameter Module (4-AL) (Optional)
47
Alarm Action (Act1, Act2)
47
Heater Break Alarm
47
Alarm Action Figures
48
Alarm Reset (Rst1, Rst2)
50
Alarm Standby Delay (Stb1, Stb2)
50
Alarm Value (AL-1, AL-2)
50
Alarm Hysteresis (AHYS)
50
Cooling Parameters Module (5-02) (Optional)
51
Cooling Output Cycle Time (CYC2)
51
Cooling Relative Gain (Gan2)
51
Heat and Cool Overlap/Deadband (Db-2)
51
Serial Communications Module (6-SC) (Optional)
52
Baud Rate (Baud)
52
Character Frame Format (Conf)
52
Controller Address Number (Addr)
52
Abbreviated or Full Transmission (Abrv)
52
Print Options (Popt)
52
Remote Setpoint Parameters Module (7-N2 or 7-Rs) (Optional)
53
Remote Setpoint Display Values (Dsp1 and Dsp2)
53
Remote Setpoint Signal Input Values (INP1 and INP2)
53
Remote Setpoint Filtering (Fltr and Band)
53
Remote/Local Setpoint Transfer Options (Trnf)
53
Heater Current Monitor Module (7-N2 or 7-HC) (Optional)
54
Second Linear DC Analog Output Module (8-A2) (Optional)
54
Second Linear DC Output Range (A2Tp)
54
Second Linear DC Output Scaling Points (A2LO, A2Hl)
54
Factory Service Operations Module (9-FS)
54
Manual Control
55
On/Off Control
56
Auto-Tune for Pid Control
59
Initiate Auto-Tune
60
Auto-Tune of Heat/Cool Systems
60
Auto-Tune of Cascade Control
60
Pid Control Explanations
61
Proportional Band
61
Integral Time
61
Derivative Time
62
Output Power Offset (Manual Reset)
62
PID Adjustments
62
Manual Tuning for Pid Control
64
Remote Setpoint Option
65
Cascade Control
65
Serial Communications Interface
66
RS-485 Serial Communications
66
Configuration Software
66
Controller Configuration
66
Sending Commands and Data
66
Sending Numeric Data
66
Controller (Node) Address
66
Commands Table
66
Register Identification Table
67
Terminator Table
67
Examples of Command Strings
67
Command Code Explanations
67
Controller (Node) Address: N
67
Read Register Command Code: T
68
Write Register Command Code: V
68
Reset Alarm Command Code: R
68
Control Action Command Code: C
68
Block Read Register Command Code: P
68
Terminator : * or
68
Block Read Command Byte Table
69
Unique Register Explanations
70
Setpoint Ramp Using Automatic Setpoint Ramping Register: K
70
Setpoint Ramp Using Periodic Setpoint Write Register: B
70
Periodic Setpoint Write Commands
70
PROM Precautions)
70
Heater Current Response: HC (T48 Only)
70
Output Status: W
70
Communication Format
70
Command Response Time
71
Full Field Controller Transmission Byte Format
72
Abbreviated Controller Transmission Byte Format
73
Troubleshooting Serial Communications
73
Application Examples
74
T48 OEM Paint Sprayer Application
74
T48 Plastics Extruder Application
75
P48 Water Processing Application
76
Checks and Calibration
77
Main Input Check
77
MV Reading Check (T48)
77
Thermocouple Cold Junction Temperature Check (T48)
77
RTD Ohms Reading Check (T48)
77
Voltage Check (P48)
77
Current Check (P48)
77
Remote Setpoint Input Check (T48 and P48)
77
Heater Current Input Check (T48 Only)
77
Error Flag E-CL
78
Calibration for T48
78
Factory Service Operations - Calibration (9-FS)
78
Millivolt Calibration (CAL)
78
Thermocouple Cold Junction Calibration (CJC)
79
RTD Ohms Calibration (Rtd)
79
Main or Second Linear DC Analog Output Calibration
79
Remote Setpoint Calibration
79
Heater Current Input Calibration
79
Calibration for P48
80
Factory Service Operations (9-FS)
80
Input Calibration
80
Main or Second Linear DC Analog Output Calibration
80
Remote Setpoint Calibration
80
Troubleshooting
81
Replaceable Output Board Description
83
Specifications and Dimensions
84
Ordering Information
88

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