RBI Boiler Water Heater Manuals

RBI Boiler Water Heater Manuals

Manuals and User Guides for RBI Boiler Water Heater. We have 1 RBI Boiler Water Heater manual available for free PDF download: Installation And Operation Instructions Manual

RBI Boiler Installation And Operation Instructions Manual

RBI Boiler Installation And Operation Instructions Manual (154 pages)

Condensing, High Effi ciency Water Heaters (IW) and Boilers (IB)

Brand: RBI | Category: Boiler | Size: 40 MB

Table of Contents

Installation and Operation
1
Safety Instructions

2
Table of Contents

8
1 Code Requirements

12
- Regulations and Guidelines
  12
  - Commonwealth of Massachusetts
    13
  - Installation Requirements
    13
2 General Information

14
- Key to Symbols Used
  14
- Manufactured by
  14
- Description of Models
  14
3 Main Components

15
4 Function Overview

25
- Intended Use and Functions
  29
  - Intended Use and Functions of the IB Boiler
    29
  - Intended Use and Functions of the IW Water Heater
    29
- Efﬁ Ciency up to 98% (IB Boiler Only)
  29
5 INSTALLATION - Location

30
6 INSTALLATION - Mounting the Heater

34
- Transporting the Heater
  34
- Mounting the Heater
  34
- Dimensions
  35
7 INSTALLATION - IB Boiler Water Connection

38
- IB Boiler Water Connections
  38
- Supply and Return Piping
  38
8 INSTALLATION - IW Water Connections

44
- IW Water Heaters' Water Connections
  44
- Hot and Cold Water Piping
  44
  - Near Water Heater Piping Components
    44
  - Temperature and Pressure Relief Valve
    45
  - Expansion Tank
    46
  - Circulator Pump
    46
  - Sizing Water System
    46
  - Sizing Storage Tank
    46
- Scalding
  46
- Water Chemistry
  47
9 INSTALLATION - Condensate Disposal

50
- Condensate Disposal
  50
10 INSTALLATION - Electrical Connections

52
11 INSTALLATION - Vent and Combustion Air

60
12 INSTALLATION - Gas Supply

83
13 Start-Up

90
- Operating
  90
- General Warnings Concerning Gas Supply
  90
- Natural Gas
  91
- Conﬁ Rming the Heater's Gas Type
  91
- Gas Type Conversion
  91
- Start-Up
  91
  - Start-Up of the IB Boiler
    91
  - Start-Up of the IW Water Heater
    91
- Ignition Control Testing
  91
- Gas Supply Pressure Checking
  92
- Checking and Adjusting CO2 Levels
  93
  - Checking CO2 Level on Units Model 199
    93
  - Checking CO2 Level on Units Model 399 up to 1000
    93
- Check the Capacity Input
  94
- Minimum Water Fl Ow
  94
14 Use

95
- Check Water Pressure
  96
  - Check Water Pressure on IB Boiler
    96
  - Check Water Pressure on IW Water Heater
    96
- Overview
  96
- Displays
  96
- Start-Up Procedure
  96
- IW Supply Water Temperature Adjustment
  96
- IB Boiler - Indirect Water Heater Temperature Adjustment
  97
- IB Boiler - Heating Temperature Adjustment
  97
- IB Boiler - Outdoor Reset Adjustment
  97
  - Outdoor Reset Applications
    97
  - Outdoor Reset: Setting Parameters
    97
- Delays, Alarms and Protective Actions
  99
- Circulator Pump Protection
  99
- Heater's Freeze Protection
  99
- Display in Energy Saver Mode
  99
- Users' Menu
  100
- Installer's Menu
  101
- Diagnostic
  102
- Diagnostic: Lockouts "Loc
  103
- Diagnostic: Blocking Errors "Err
  105
- Flue Blocked Pressure Switch
  106
- Shuts Heater down
  106
- How to Clean the Appliance Jacket
  106
15 Maintenance

107
- Care and Maintenance
  107
  - Annual Startup
    107
  - Address Reported Problems
    108
  - Check All Piping for Gas Leaks
    108
  - Check Control Settings
    108
  - Check Ignition and Fl Ame Sense Electrodes
    108
  - Check System Water Pressure/System Piping/Expansion Tank
    108
  - Check Wiring and Connections
    108
  - Flame Inspection
    108
  - Perform Performance Veriﬁ Cation
    108
  - Verify Fl Ue and Air Lines in Good Condition and Sealed Tight
    108
  - Check Air Piping
    109
  - Check Condensate Drain System
    109
  - Check Fl Ame Signal
    109
  - Check Heater Area
    109
  - Check Heater Piping (Gas and Water)
    109
  - Check Pressure Gauge
    109
  - Check Relief Valve
    109
  - Check Vent Piping
    109
  - Reset Button (Low Water Cutoff)
    110
  - Shut Heater down
    110
  - Test Low Water Cutoff (if Installed)
    110
- Removing the Casing
  110
- Cleaning the Burner and Primary Heat Exchanger, Fl Ue Gas Side
  111
- Correct Positioning of the Ignition and Fl Ame Detection Electrodes
  113
- Clean the Air Fi Lter
  113
- Condensate Trap and Neutralizing Box Maintenance and Cleaning
  114
- Connection of the Display to Other Burners
  115
- How to Move a Control Board
  116
- Draining the Water from the Heater
  117
- Water and Fl Ue Temperature Sensor
  117
- Outdoor Temperature Sensor
  117
- 199 Model Wiring Diagram
  118
- 399 To 1000 Models Wiring Diagram
  120
16 Technical Data

124
17 Spare Parts

126
18 Read out Flow Chart

148
19 Factory Menu

149
20 SEQUENCE of OPERATION for BOILER

152
21 SEQUENCE of OPERATION for WATER HEATER

153

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