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XPAK 85
Raypak XPAK 85 Residential Boiler Manuals
Manuals and User Guides for Raypak XPAK 85 Residential Boiler. We have
2
Raypak XPAK 85 Residential Boiler manuals available for free PDF download: Installation & Operating Instructions Manual, User's Information Manual
Raypak XPAK 85 Installation & Operating Instructions Manual (68 pages)
Raypak Boiler User Manual
Brand:
Raypak
| Category:
Boiler
| Size: 6 MB
Table of Contents
Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
General Safety
6
Time/Temperature Relationships in Scalds
6
Before Installation
6
Regulations and Guidelines
7
Introduction
8
Technical Data
10
Principle Components
12
Mode of Operation (at Rest)
12
Mode of Operation
12
Safety Devices
12
Banned Material Statement
12
Manual Handling Statement
12
Xpak Internal Hydraulic Circuit
12
Piping Connections
13
Dimensions and Connections
14
Packaging and Transportation
15
Scope of Delivery
15
Transporting the Boiler
15
Boiler Box Content
15
Installation Prepare Xpak Location
16
Installation
16
Prepare Xpak Location
16
Installations Must Comply with
16
Before Locating the Xpak Boiler
16
Clearances for Service Access
16
Residential Garage Installation
16
Exhaust Vent and Intake Air Vent
16
Prevent Combustion Air Contamination
16
When Removing an Existing Boiler from an Existing Common
16
Placing the Wall-Mounted Xpak Boiler
17
Xpak Wall Mounting Instructions
17
Installation Steps
17
Xpak Piping
17
Relief Valve
17
General Piping Information
17
Separate Low Water Cutoff
17
Backflow Preventer
17
Fitting the Heating Circuit Supply and Return Pipes
17
Expansion Tank and Make-Up Water
17
Boiler with DHW Tank
18
Waterside Flow (Primary Circuit)
18
Procedure Summary
18
Fill and Purge Heating System
18
Xpak Installation Diagrams
19
Making the Gas Connection
22
Boiler Template
23
Combustion Air and Ventilation Openings
24
Installation of the Exhaust and Air Intake System
24
Vent Systems
25
Flue Gas System
25
Boiler Supply
25
Installations of Supplied Vent Components
25
Minimum Clearances from Vent/Air Inlet Termination
26
Connecting the Condensate Water Drain
34
Condensate Connection
34
Electrical Connections
34
External Connection Board Connections
34
Electrical Supply
34
Field Wiring
34
Casing Removal
35
Appliance Terminal Block
35
Connecting the Electrical Supply (120V)
35
External Wiring
35
External Wiring Limitations
35
Connecting Thermostat
35
Other Devices
35
Terminal Strip Details
36
Outdoor Sensor Connection
37
Way Valve Wiring Connection
37
Remote Control Connection
37
Wiring Functional Diagram
38
Start-Up Procedure
39
Commissioning
40
Check/Control Water Chemistry
40
Freeze Protection (When Used)
40
The Heating System
40
Initial Filling of the System
40
Purge Air from Boiler Manual Air Release
40
System Drain
40
Check Thermostat Circuit(S)
41
Testing for Gas Leaks
41
Initial Flushing of the System
41
Pre-Operation Checks
41
Initial Lighting
41
Checking Gas Pressure and Combustion Analysis
41
Final Flushing of the Heating System
41
Setting the Boiler Operating Temperature
41
Regulating the Central Heating System
41
Final Checks
42
Instructing the User
42
Warranty
42
Start-Up and Operation
43
Switching on the Appliance
43
How to Read the Display Temperature
43
Adjusting Heating Water Temperature with an Outdoor Probe Connected
43
Adjusting Domestic Hot Water Temperature (if a Storage Tank with Sensor and 3-Way Valve Is Installed)
43
Working the Boiler
43
Reset Function
43
Switching off
43
Indicator Leds and Faults
44
Checks, Adjustments and Fault Finding
46
Checking Appliance Operation
46
Appliance Modes of Operation
46
Selector Switch in the Off/Stand by Position
46
On-Board Functions
46
Heating Mode
46
DHW Mode
46
Gas Valve Minimum Setting
47
Boiler Fan Speeds
47
Checking the CO2 and Adjusting the Gas Valve
47
Combustion Analysis Test
47
External Faults
47
Electrical Checks
48
Component Values & Characteristics
48
Boiler Configuration
48
Setting the Outdoor Reset Curve with Outdoor Sensor
49
Fault Codes
51
Servicing Instructions
52
General
52
Routine Annual Servicing
52
Replacement of Components
52
Component Removal Procedure
52
Lpg Instructions Propane Gas
56
Exploded Diagrams
59
Important Instructions for the Commonwealth of Massachusetts
64
Limited Warranty
65
Start-Up Checklist for Fan-Assisted Raypak Products
67
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Raypak XPAK 85 User's Information Manual (12 pages)
Brand:
Raypak
| Category:
Boiler
| Size: 1 MB
Table of Contents
Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
For Your Safety Read before Operating
5
COMPONENT LOCATION General Layout
6
Control Board
7
Getting Started
8
Before Switching on
8
Boiler Controls
8
Lighting the Boiler
8
Adjusting the Operating Temperature
8
Adjusting the Hot Water Temperature
8
How to Top-Up the System Pressure
9
How to Reset the Boiler
9
Boiler Fault Codes
9
How to Shut down the System for Short Periods
9
How to Shut down the System for Long Periods
9
How to Care for the Boiler
9
What if
10
What if I Suspect a Gas Leak
10
What if I Have Frequently Have to Top-Up the System
10
What if the Red Light Is on
10
What if the Boiler Is Due Its Annual Service
10
What if I Need to Call a Service Technician
10
Maintenance
10
Suggested Minimum Maintenance Schedule
10
Preventive Maintenance Schedule
11
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