PVA PVA2000 Manuals

PVA PVA2000 Manuals

Manuals and User Guides for PVA PVA2000. We have 1 PVA PVA2000 manual available for free PDF download: System Manual

PVA PVA2000 System Manual

PVA PVA2000 System Manual (151 pages)

Brand: PVA | Category: Paint Sprayer | Size: 1 MB

Table of Contents

Table of Contents

16
- Troubleshooting
  1
- Configuration
  6
- Power Requirements
  7
- Preface
  
  14
  - Notice & Disclaimer
    14
  - Revisions to this Manual
    14
  - Content of this Manual
    15
    
    Schematics
    15
    
    Table of Contents
    16
  - List of Tables
    19
- Introduction
  
  20
  - System Description
    20
    
    Year 2000 Compliance
    20
  - Environmental
    21
    
    Noise Levels
    21
    
    Materials/Chemicals
    21
    
    Hazards Due to Contact
    21
  - Handling, Transportation and Storage
    21
    
    Handling and Transportation
    21
    
    Storage
    21
- Installation and Setup
  
  22
  - Unpacking and Inspection
    22
  - Installation
    22
  - Operating Environment
    23
    
    Location
    23
    
    Temperature and Humidity
    23
  - Dip Switch Settings
    23
  - Table 1 - DMC-1500 Dip Switch Settings
    23
  - Table 2 - DMC-2100 Dip Switch Settings
    23
  - Operator Interface Dip Switch Settings
    24
  - Software
    24
    
    Main Program File
    24
    
    Pathmaster
    24
    
    Project File
    24
  - Machine Communications
    24
    
    Smema
    24
    
    Table 3 - OIT Jumper Settings
    24
- Operating Safety
  
  26
  - Notices and Warnings
    26
  - Safety Devices and Guarding
    26
    
    Safety Circuit
    26
    
    Lexan Guarding
    26
    
    Doors
    26
    
    Light Curtain
    27
    
    Exhaust Fan
    27
- Operation
  
  28
  - Startup Procedure
    28
  - Light Tower Operation
    28
  - Exhaust Verification
    28
  - Table 4 - Light Tower & Buzzer Status
    28
  - Machine Safety Check
    29
  - Homing the Axes
    29
  - Standby Position
    30
  - Solvent Cups
    30
  - Flow Monitor System
    30
    
    Priming the Flow Monitor
    30
    
    Determining the Correct Material Volume
    31
    
    Setting the Material Volume Check
    31
    
    Auto Cycle Flow Error
    31
    
    Flow Monitor Calibration
    32
    
    Flow Control Mode
    32
  - Calibration Procedures
    33
    
    Standard Needle Calibration
    33
    
    Operator Defined Needle Calibration
    33
    
    Sensor Defined Needle Calibration
    33
  - Shutdown Procedure
    33
  - Cycle Stop
    34
  - Program Selection
    34
  - Needle Calibration
    34
    
    Standard
    35
    
    Operator Defined
    35
    
    Sensor Defined
    35
  - Manual Mode
    36
  - Valve Selection
    37
  - Automatic Mode
    37
  - Status Mode
    38
  - Status Sequence
    38
  - Setup Mode
    39
  - Conveyor Control
    39
  - Trackball Control
    40
  - Teach Pendant
    41
  - OIT Jog Control
    41
  - Fault Recovery
    43
    
    Recovering from Emergency Stop and Other Machine Errors
    43
    
    Pneumatic Error Recovery Procedure
    44
    
    Run-Time Error Recovery Procedure
    45
    
    Position Error Recovery Procedure
    45
    
    Limit Error Recovery Procedure
    46
    
    Stop Codes
    46
    
    Startup Errors
    46
    
    Table 5 - Stop Code Definitions
    46
    
    Subroutine Error
    47
- Troubleshooting
  
  48
- Maintenance
  
  58
  - Schedule
    58
  - Table 8 - Preventive Maintenance Schedule
    58
  - Procedures
    60
    
    Ball Screw Slides
    60
    
    Inspection
    60
    
    Conveyor Belt Replacement
    60
    
    Valves
    60
    
    Servicing the Inline Material Filter
    60
    
    Exhaust Fan Setup
    61
    
    Pressure Differential Switch Setup
    61
- Appendix A - Definitions
  
  62
- Appendix B - Serial Communication
  
  64
  - Serial Communication
    64
    
    Overview
    64
    
    Pin Serial Connector
    64
    
    Table 9 - DTE 9 Pin Serial Connector
    64
    
    Table 10 - DTE 25 Pin Serial Connector
    64
    
    Computer 9 Pin to Workcell Programming Port
    65
    
    Computer 25 Pin to Workcell Programming Port
    65
    
    Table 11 - Cable for Computer DB9 to Workcell
    65
    
    Table 12 - Cable for Computer DB25 to Workcell
    65
- Appendix C - Error Codes
  
  66
  - DMC Error Codes
    66
  - Table 13 - DMC Error Codes
    66
- Appendix D - Open Loop Velocity Settings
  
  68
- Appendix E - Wiring Schematic Legend
  
  69
  - Wire Numbering
    69
  - Wire Color Code
    69
  - Table 16 - Wire Numbering
    69
  - Table 17 - Wire Color Code
    69
Table of Contents

75
- List of Tables
  78
- Definitions
  
  79
- Notices and Warnings
  
  81
- Getting Started
  
  82
  - Necessary Skills
    82
  - Hardware & Software Requirements
    82
  - Installing Pathmaster
    82
    
    Tutorials
    82
  - Communications
    82
    
    DMC-1500 Dip Switch Settings
    82
    
    Computer Settings
    83
  - Uninstalling Pathmaster
    83
  - Multiple Dispensing System Issues
    83
  - Year 2000 Compliance
    83
  - If Something Goes Wrong
    84
    
    Calling Technical Support
    84
- Working with Materials
  
  85
  - Overview
    85
  - System Components
    85
    
    Material Feed
    85
    
    Dispense (Needle) Valve
    85
    
    Spray Valve
    85
    
    Programming
    86
- Beginning Programming
  
  87
  - Overview
    87
  - Planning Path Programs
    87
    
    Incorrect Valve Usage
    87
    
    Inserting Valve Commands into Programs
    87
  - Inter-Path Movement
    88
  - Main Program Modifications
    88
    
    Common Main Program Changes
    88
- Pathmaster® Overview
  
  90
  - General
    90
  - Pathmaster® Window
    90
    
    Upper Status Bar
    90
    
    Lower Status Bar
    90
  - Main Menu
    91
    
    File Menu
    91
    
    Edit Menu
    91
    
    Teach Menu
    91
    
    Modify Menu
    91
    
    Run Menu
    92
    
    Download Menu
    92
    
    Utilities Menu
    92
    
    Setup Menu
    92
    
    Help Menu
    92
  - Right-Click Menu
    92
    
    Teach
    92
    
    Modify
    93
    
    Run
    93
  - Programming Toolbar
    93
    
    Programming Tools
    93
  - Pathmaster® Database
    94
    
    General
    94
    
    Multiple Dispensing Systems
    94
  - Machine Configuration
    94
  - Path Programs
    94
  - Project Files
    94
- Using Pathmaster
  
  95
  - Starting Pathmaster
    95
  - Configuring Pathmaster
    95
    
    Machine Parameters
    95
  - Database Backup and Restoration
    99
    
    Automatic Backup
    99
    
    Manual Backup
    99
    
    Database Restoration
    100
  - Important Reminders
    100
  - Machine Selection
    100
  - Project Selection
    101
  - Reading a Program
    101
  - Playback
    102
  - Edit Windows
    102
  - Interacting with the Dispensing System
    103
    
    Manual/Jog/Teach Mode
    103
    
    Trackball Control
    103
    
    Teach Pendant
    104
    
    OIT Jog Control
    105
    
    Tracmouse
    106
    
    Pneumatic Commands
    106
  - Programming Tools
    106
    
    Adding Comments
    106
    
    Move
    107
    
    2D Path
    108
    
    Arc
    110
    
    Circle
    111
    
    Area
    112
    
    Polyline
    116
    
    Dot
    117
    
    Head
    119
    
    Step over
    119
    
    Quick Play
    120
    
    Dwell
    120
    
    Subroutine
    120
    
    I/O
    122
    
    DMC Command
    123
  - Valve Offsets
    123
  - Offline Programming (Fastpath™)
    126
    
    Setting up the Image
    126
    
    Valve Selection
    126
    
    Drawing a Program
    127
    
    Commands
    128
    
    Move
    128
    
    Head
    128
    
    2D Line
    128
    
    Arc
    128
    
    Circle
    128
    
    Area
    128
    
    Fastmask
    128
    
    Dot
    129
    
    Editing the Commands
    129
  - Password Protection
    129
    
    Download Password
    129
    
    Save Password
    129
    
    Changing Password
    129
    
    Resetting Password
    129
  - Importing Files
    130
    
    CAD Files
    130
    
    Pathmaster® 1.5 & Pre 1.5 Projects
    134
    
    Text File
    134
    
    DMC File
    134
    
    Subroutine
    134
  - Exporting Files
    134
    
    Subroutine
    135
  - Utilities
    135
    
    View Fastpath
    135
    
    Measure Distance
    135
    
    Machine Debugger
    135
    
    Refresh Communication
    143
    
    Jog Toolbar
    143
    
    Path Preview
    143
    
    Show Code
    143
- DMC Error Codes
  
  144

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