PVA PDP Manuals

Manuals and User Guides for PVA PDP. We have 1 PVA PDP manual available for free PDF download: Operation Manual

PVA PDP Operation Manual (67 pages)

Progressive Cavity Dual Pump

Brand: PVA | Category: Water Pump | Size: 5 MB

Table of Contents
3
Introduction
5
PVA Contact Information
5
Document History
5
Safety
6
System Description
8
Theory of Operation
8
Description of Components
9
Personal Protective Equipment
9
Waste Disposal
9
Necessary Tools
9
Figure 1: Necessary Tools
9
Setup
10
Operation
11
Bleed the Pump
11
Figure 2: Open Bleed Clip
11
Figure 3: Turn Bleed Clip
11
Figure 4: Material Flow
12
Material Flow Rate
13
MIX Ratio
13
Pump Setup
13
Figure 5: Remove Static Mixer Collar and Screws
13
Figure 6: Align Ratio Cap Ports and Screws with the Manifold
14
Figure 7: Tighten Ratio Cap Screws
14
Install the Static Mixer
15
Pump Shutdown Procedure
15
Disassemble and Clean the Pump
16
Remove the Pump from the Workcell
16
Disassemble the Pump
16
Figure 8: Remove MIX Clip
16
Figure 9: Remove Screws from Manifold
17
Figure 10: Separate Manifold from Twin Block
17
Figure 11: Remove O-Rings from Manifold
18
Figure 12: Remove Screws from Twin Block
18
Figure 13: Remove Pumps from Twin Block
19
Figure 14: Separate Motor from Rotor Assembly
19
Figure 15: Remove Coupling
20
Figure 16: Remove Union Cap
20
Figure 17: Remove Stator Sleeve
20
Figure 18: Install Stator Tool
21
Figure 19: Remove Stator
21
Figure 20: Remove Bleed Clip
22
Figure 21: Remove O-Ring
22
Figure 22: Remove Screws from Rotor Assembly
23
Figure 23: Separate Fluid Block
23
Figure 24: Remove O-Ring from Fluid Block
23
Clean All Wetted Parts
24
Figure 25: Remove O-Ring from Seal Block
24
Figure 26: Remove Seal Block
24
Figure 27: Clean Rotor
25
Figure 28: Clean the Stator
25
Assemble the Pump
26
Figure 29: Install Seal Block on Rotor Assembly
26
Figure 30: Seal Block Direction
26
Figure 31: Seal Block and Rotor Assembly
26
Figure 32: Install O-Ring on Seal Block
27
Figure 33: Install O-Ring Onto Fluid Block
27
Figure 34: Install Fluid Block
28
Figure 35: Fluid Block Installed
28
Figure 36: Install Screws Onto Rotor Assembly/Fluid Block
28
Figure 37: Install O-Ring on Fluid Block Assembly
29
Figure 38: Install O-Ring on Vent Port
29
Figure 39: Bleed Clip O-Rings
29
Figure 40: Install Bleed Clip
30
Figure 41: Install Stator Tool
30
Figure 42: Install Stator Onto Rotor Assembly
31
Figure 43: Align Tabs with Locating Features
31
Figure 44: Rotor and Stator
31
Figure 45: Install Stator Sleeve
32
Figure 46: Install Union Cap
32
Figure 47: Install Blue Coupling
33
Figure 48: Install Motor
33
Figure 49: Install Screws
34
Figure 50: Install Pumps on Twin Block
34
Figure 51: Install Screws on to Twin Block
35
Figure 52: Install O-Ring Onto Manifold Block
35
Figure 53: Install Manifold Onto Twin Block
36
Figure 54: Install Screws on Manifold
36
Figure 55: Install MIX Clip
37
Figure 56: Assembled PDP
37
Install the Pump on the Workcell
38
Install the Static Mixer
38
Figure 57: Pump Lever
38
Install the Stopcock
39
Figure 58: Install Static Mixer
39
Figure 59: Loosen Bolts
39
Figure 60: Remove Securing Block
40
Figure 61: Close Valve
40
Figure 62: Insert Valve
40
Figure 63: Install Bolts
41
Figure 64: Install Static Mixer
41
Figure 65: Install Needle
41
Maintenance
42
Replace the Static Mixer
42
Replace the Star Shaped Coupling
43
Figure 66: Examine Coupling
43
Figure 67: Replace Coupling
43
How to Use the PDP with Portal
44
Setup Mode
44
Figure 68: Setup Mode
44
Devices
45
Figure 69: Manual Mode, Devices Tab
45
Mixed Dispense
46
Figure 70: Mixed Dispense
46
Individual Dispense
47
Figure 71: Individual Dispense
47
K-Factor
48
Figure 72: K-Factor
48
Parts Breakdown
49
PDP015 and PDP015-C
49
PDP015 Bill of Materials
49
Figure 74: PDP015 Disassembled
49
Figure 75: PDP015 Bill of Materials
49
PDP015-C Bill of Materials
50
Figure 76: PDP015-C Disassembled
50
Figure 77: PDP015-C Bill of Materials
50
PDP050 Bill of Materials
51
Figure 78: PDP050 Disassembled
51
Figure 79: PDP050 Bill of Materials
51
PDP050-C Bill of Materials
52
Figure 80: PDP050-C Disassembled
52
Figure 81: PDP050-C Bill of Materials
52
PDP150 and PDP150-C
53
PDP150 Bill of Materials
53
Figure 82: PDP150 Disassembled
53
Figure 83: PDP150 Bill of Materials
53
PDP150-C Bill of Materials
54
PDP500 and PDP500-C
55
PDP500 Bill of Materials
55
PDP500-C Bill of Materials
56
PDP1000 Bill of Materials
57
PDP1000-C Bill of Materials
58
Spare Parts
59
Technical Specifications
60
Model Numbers
60
Drawings
61
Troubleshooting
62
Notes
63
Table of Figures
64
PVA Warranty Policy
67

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