Putzmeister BSF 47-5.16 H Manuals

Putzmeister BSF 47-5.16 H Manuals

Manuals and User Guides for Putzmeister BSF 47-5.16 H. We have 1 Putzmeister BSF 47-5.16 H manual available for free PDF download: Operating Instructions Manual

Putzmeister BSF 47-5.16 H Operating Instructions Manual

Putzmeister BSF 47-5.16 H Operating Instructions Manual (748 pages)

Truck-mounted concrete pump

Brand: Putzmeister | Category: Construction Equipment | Size: 23 MB

Table of Contents

Section 1

5
- Table of Contents
  5
- Foreword
  15
- Guide to the Operating Instructions
  15
- Icons and Symbols
  16
- Layout of Warning Notices
  17
- Safety Regulations
  21
- Definition of Terms
  21
- Machine
  21
- Concrete Pump
  21
- Arm Assembly
  21
- Placing Boom
  21
- Base Structure
  21
- Operator
  22
- Hoseman
  22
- Machine Operator
  22
- Manufacturer
  22
- End Hose
  22
- Delivery Line Systems
  22
- Truck Mixer
  22
- Signaller and Other Auxiliary Personnel
  23
- Truck Mixer Driver
  23
- Subject Expert
  23
- Qualified Personnel
  23
- After Sales Service Personnel
  23
- Maintenance
  23
- Place of Work, Working Area, Danger Zone
  24
- Designated Use
  28
- Retesting (Safety Inspection)
  29
- Inspection Intervals for Retesting
  29
- Improper Use
  30
- Transporting Goods
  30
- Lifting Loads
  31
- Removing Obstacles
  31
- Extending the Reach
  31
- Extending the Placing Boom and End Hose
  31
- Impermissible Working Area
  32
- Impermissible End Hose
  32
- Highpressure Delivery
  33
- Accessories and Attachments
  33
- Changes to the Machine
  33
- Climbing the Placing Boom
  33
- Exclusion of Liability
  34
- Personnel
  34
- Requirements
  34
- Operating Instructions, Operating Procedures and Other Regulations
  35
- Qualifications
  35
- Responsibility of the Machine Operator
  35
- Operating Procedures
  36
- Other Regulations
  37
- Personal Protective Equipment
  37
- Before Working with the Machine
  39
- Checking that the Machine Is Ready for Operation
  39
- Rendering the Machine Ready for Operation
  39
- High-Voltage Lines
  40
- Danger Due to High Voltage
  40
- High-Voltage Lines
  41
- Highvoltage Warning Devices
  42
- Procedure in the Event of a Flash over
  42
- Earthing in the Event of Electrostatic Charging
  43
- Earthing on Construction Sites with Special Equipment
  43
- Stationary Machines
  43
- Setup Site
  43
- Loading and Transporting
  44
- Lifting Machines and Components
  44
- Stationary Placing Booms
  44
- Mobile Machines
  45
- Setup Site
  45
- Supporting Ground
  46
- Corner Bearing Loads
  47
- Supports
  47
- Driving
  48
- Towing
  50
- Loading
  50
- Unfold Placing Boom
  51
- Placing Booms
  51
- End Hose
  52
- Guiding the End Hose Ergonomically
  53
- Connecting Drills
  54
- Procedure in Storms
  54
- Concreting in Cold Weather
  55
- Delivery Line Systems
  55
- Suitable Delivery Lines
  55
- Securing Delivery Lines
  55
- Leak Tightness and Blockages
  56
- Opening Delivery Lines
  57
- Clearance to Delivery Lines
  57
- Securing the Delivery Lines
  57
- Continuation Delivery Lines
  57
- Devices for Shutting Off, Diverting and Cleaning
  58
- Pumping Operations
  58
- Place of Work
  58
- Safety
  58
- Moving Machine Components and Hot Surfaces
  59
- Remote Control
  59
- Truck Mixer
  60
- Cleaning
  60
- General
  60
- Constant Observation of the Machine
  60
- Cleaning Agents
  61
- Cleaning with Compressed Air
  62
- Protection against Water
  63
- Post-Cleaning Procedure
  64
- General Technical Description
  67
- Overview
  67
- Technical Data
  69
- Electromagnetic Compatibility (EMC)
  69
- Machine Rating Plate
  70
- Sound Pressure Level/Sound Power Level
  73
- Reaches
  76
- Definition of Working Areas
  77
- Support Variants
  81
- Snaplock
  88
- Description of the Functions
  88
- Support Legs
  88
- Delivery Line
  88
- Hydraulic Boom Control
  89
- Pump Unit with Transfer Tube
  89
- Combination Lubrication
  90
- General Conditions for Using a Concrete Pump
  90
- Service Life
  91
- Site of Use
  91
- Height of Job
  91
- Operating Temperature
  91
- Electrical Control Devices
  92
- Colour Definition - Leds in the Button
  93
- Central Control Cabinet
  93
- Support Monitoring
  96
- Control Panel by the Steps
  105
- Remote Control
  115
- Remote Control Display
  123
- Bracket for Radio Remote Control Transmitter
  189
- Warning Signal in the Driver's Cab
  189
- Warning Light on the Support Leg
  190
- Spotlights for Lighting the Support Areas
  191
- EMERGENCY STOP Button
  192
- EMERGENCY STOP Button
  193
- Magnetic Switch Distributor Casing
  195
- Magnetic Switch Connector
  196
- Agitator Safety Cutout (RSA)
  198
- Hydraulic Control Devices
  200
- Support Control Block
  200
- Boom Control Block
  200
- Pump Control System
  204
- Centralized Gauge Ports
  206
- Folding Steps
  207
- Hydraulic Fluid Radiator
  207
- Folding Rear Lights
  207
- Folding Boom Cradle
  207
- Attachments on the Boom Tip
  207
- Vibrator
  207
- Highpressure Water Pump
  207
- Flushing Water Pump
  207
- Squeeze Valve
  207
- Other Components
  207
- Driving, Towing and Loading
  235
- Driving
  396
Section 2

445
- Foreword
  449
- Guide to the Operating Instructions
  449
- Icons and Symbols
  450
- Layout of Warning Notices
  451
- Basic Principle
  455
- Designated Use
  455
- High-Voltage Lines
  455
- Safety Regulations
  455
- Use Contrary to the Designated Use
  455
- Defective EBC Components
  456
- Exclusion of Liability
  456
- General Technical Description
  459
- How Does EBC Work
  459
- What Is EBC
  459
- Kits
  460
- What Does EBC Comprise
  460
- Remote Control
  461
- Boom Control Symbols
  463
- Boom Damping
  463
- Set Limits" Menu (EBC Plus)
  467
- Select Boom Speed" Menu
  471
- User-Defined Boom Speed for Single-Axis Operation" Menu
  474
- User-Defined Boom Speed for Coupled Operation (EBC Plus)" Menu
  475
- Operating the EBC
  479
- Switching on the Ergonic Boom Control
  479
- Folding and Unfolding the Placing Boom
  480
- Unfold Placing Boom
  482
- Fold Placing Boom
  486
- Moving the End Hose
  490
- Upper and Lower Limit Setting
  491
- Set Upper Limit
  493
- Set Lower Limit
  494
- Move the End Hose Within the Limits
  496
- Setting the Limits for Individual Arms or the Slewing Gear
  497
- Deleting Limits
  500
- Activating Boom Damping
  502
- Boom Damping
  502
- Index
  503
Section 3

509
- Foreword
  515
- Guide to the Service Instructions
  515
- Icons and Symbols
  516
- Layout of Warning Notices
  517
- Basic Principle
  521
- Exclusion of Liability
  521
- Requirements for Special Work
  521
- Safety Regulations
  521
- Welding
  522
- Working on the Placing Boom
  523
- Protective and Safety Equipment
  524
- Safetyrelevant Components
  524
- Software
  524
- Electrical Power
  525
- General
  525
- Electrical Components
  526
- General
  526
- Hydraulic Systems
  526
- Power at the Construction Site
  526
- Exhaust Fumes
  528
- Noise Emissions
  528
- Replacing Hydraulic Hoses
  528
- Functional Fluids
  529
- Disposal of the Machine
  530
- Active Safety Functions
  533
- Overview of the Safety Equipment
  533
- Safety Equipment
  533
- Organizational Measures
  534
- Passive Safety Function
  534
- Safety-Related Parts (Srps)
  534
- Parts with Increased Maintenance Requirements
  536
- Safety Components
  536
- Emergency Stop
  537
- Agitator Safety Cutout
  538
- Description of the Functions
  538
- Function Check
  538
- Description of the Functions
  543
- Function Check
  546
- Support Control Block
  547
- Setting up
  548
- Check Function
  550
- Method of Operation
  550
- Boom Support Cradle with Warning Signal
  553
- Description of the Functions
  554
- Function Check
  554
- Joysticks for Remote Control/Boom Control Block
  555
- Boom Control Block Function Check
  558
- Function Check
  559
- Separating Protective Devices
  559
- Description of the Functions
  561
- Grille
  561
- Function Check
  562
- Plates
  562
- Description of the Functions
  563
- Function Check
  563
- Emergency Operation of the Boom Function
  567
- Special Modes of Operation
  567
- Agitator and Water Pump Control Block
  569
- Emergency Operation of the Pump Function
  569
- Accumulator Dump Valve
  570
- Emergency Operation of the Agitator and Water Pumps
  570
- Emergency Operation of the Delivery Cylinder
  570
- Emergency Operation of the Transfer Tube
  570
- Emergency Operation of the Agitator
  571
- Emergency Operation of the Flushing Water Pump
  571
- Emergency Operation of the High-Pressure Water Pump
  572
- Process Monitoring Mode
  572
- Ergonic 2.0 Central Module Control Cabinet
  574
- Ergonic 2.0 Remote Control
  575
- Recovering the Machine after Faults Occur
  576
- Recovering the Machine with Onboard Equipment
  576
- Recovery with an External Hydraulic Power Pack
  582
- Maintenance
  591
- Maintenance Intervals
  591
- Personal Protective Equipment
  594
- Personnel Requirements
  594
- Residual Risks During Maintenance, Inspection and Repair Work
  594
- Auxiliary Devices
  595
- Clevis-Type Brackets for Safety Harness
  595
- Residual Risks
  595
- General Tightening Torques
  598
- Reassembly of Walformplus Threaded Unions
  599
- Folding Boom Cradle
  602
- Functional Fluids
  603
- Hydraulic Fluids
  604
- Level of Contaminant
  605
- Lubricant Analysis
  606
- Lubricant Recommendation
  606
- Storage of Lubricants
  606
- Greases
  608
- Maintenance Work
  610
- Lubricating the Boom Pedestal
  612
- Lubricating the Placing Boom
  615
- Maintaining the Cardan Shaft
  616
- Repairing the Centralised Lubrication System
  621
- Cleaning the High-Pressure Water Pump
  623
- Hydraulic System
  626

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