Puch Newport Manuals

Manuals and User Guides for Puch Newport. We have 1 Puch Newport manual available for free PDF download: Service Manual

Puch Newport Service Manual (152 pages)

Moped

Brand: Puch | Category: Motorcycle | Size: 11 MB

Contents
1
Routine Maintenance Schedule
2
Lubrication and Maintenance Chart
2
Changing Gearbox Oil
3
Cleaning and Oiling the Chains
3
Kickstand Lubrication
3
Checking Spark Plugs
3
Decarbonizing the Engine
4
Cylinder Head and Piston Crown
4
Exhaust Port
4
Cleaning the Muffler
4
Cleaning the Air Cleaner (Magnum/Maxi Series)
5
Cleaning the Fuel Valve and Line
5
Cleaning the Carburetor
5
Cleaning the Main Jet, Needle Jet and Float Chamber
5
Carburetor/Idle Adjustment
6
Throttle Cable Adjustment
6
Exploded View of the Carburetor
6
Ignition Timing
7
Breaker Point Gap
7
Adjusting the Starting Lever
7
Front Wheel Removal
8
Checking the Brakes
8
Front/Rear Brake
8
Brake Linings
8
Rear Wheel Removal
9
Replacing Headlight
9
Replacing Rear Light Bulb and Stop Light Bulb
9
Tire Removal/Installation
10
Exploded Engine View (Maxi Luxe)
11
Exploded Engine View (New Port II/Maxi Sport MK II)
12
Exploded Engine View (Magnum II)
13
Exploded Engine View (Magnum MK II)
14
Complete Special Tool Listing Usage/Kit Contents
15
Special Tools
16
Engine/Frame Torque Specification
18
Engine Removal
19
Disconnect Starter Cable
21
Magnum MK II
22
Dismantle Engine (1 Speed)
23
Dismantle Crankshaft
28
Checking Crankshaft by Sight
31
Connecting Rod Alignment
31
Crankshft - Testing, Balancing and Centering
33
Big-End Bearing Clearance
35
Small End Bushing
35
Replacing Small End Bushing
35
Sorting Table
36
Magnum/Alu-Cylinder/Hi-Torque-Cylinder Sorting Table
37
Piston/Cylinder Clearance Limits
38
Ring Gap
38
Measuring the Cylinder
38
Maximum Permissible Ovality of Cylinders
38
Assembling Crankshaft
39
Automatic (One Speed)
40
Assembling Engine
43
Cylinder Head Gasket Sorting Table
45
Clutch Lever and Shaft
49
Adjust Idle Speed and Throttle Cable
52
Carburetor Exploded View
53
Carburetor Operation Trouble Shooting Tips
53
Remove/Dismantle Engine
55
Engine with Oil Pump Magnum MK II Dismantling
61
Engine with Oil Pump Magnum MK II Assembling
63
Installation of Seals
64
Left Hand Crankcase Half
64
Install Crankshaft
65
Right Hand Crankcase Half
65
Adjustment Hint
66
Measuring Main Shaft and Clutch Drum End-Float
74
Fit Carburetor
78
Fit Exhaust Pipe and Silencer
78
Air Filter Assembly MAGNUM
78
Throttle Cable/Idle Adjustment
79
Oil Tank-MAGNUM MK II
80
Fuel Tank, MAGNUM
80
Dismantle Front Fork
81
Spring Dimensions
82
Plastic Guide Bushing
82
Assembling Front Fork
83
Adjusting the Headlamp
85
Dismantling/Assembling Front Fork, MAGNUM II (also Magnum XK)
86
Dismantling Hydraulic Front Fork, MAGNUM MK II
87
Assembling Hydraulic Front Fork, MAGNUM MK II
88
Shock Absorbers
91
Rear Swing Arm
91
Checking/Fitting the Swing Arm
92
Rear Wheel
93
Mag Wheels
94
Replacing Brake Shoes
94
Front Hub (Leleu)
95
Mag Wheel (Front)
95
Brake Drum Diameter
95
Rear Hub
96
Idle/Drive Sprocket
97
Spoking Wheels
98
Installing Spokes into Hub
99
Wheel Trueing
101
Ignition Function
102
Flywheel Magneto
102
Electrical Equipment
103
Lighting Function
103
Breaker Points Gap
104
Adjusting/Replacing the Breaker Points
105
Engine Rotation
107
Adjust Ignition Timing with Unmarked Flywheel (Without Dial Indicator)
107
Fitting New Flywheel (Without Timing Mark)
107
Tire Changing Schematic
108
Removal of Tire and Tube
108
Tire Mounting
108
Engine Does Not Start or Is Hard to Start
109
Other Common Complaints
111
Malfunctions in Lighting Circuits
111
Poor Performance
113
Excessive Smoking or Transmission Shifting
113
Enging Racing or no Idle
113
Engine May be Difficult to Crank
113
Wiring Diagram
114
Wiring Diagram - Maxi, Maxi Luxe
115
Wiring Diagram - Newport II, Sport MK II
117
Wiring Diagram - Magnum II
118
Wiring Diagram - Magnum MK II
119
Spark Plug Conversion Table
120
Metric Conversion Table
121
Alphabetical Index
123
Alu-Chr./Hi Torque Cylinder Exploded View
130
Maxi-Motor
139
1-Gears Automatic Knallert Motor Exploded View Maxi-1P)
140
Rear Spoke Hub Exploded View
141
2 Speed Automatic Engine Exploded View (New Port II/Maxi Sport MK II)
145
2 Speed Automatic Oil Inject Exploded View (Magnum MK II)
146
1 Speed Automatic Engine Exploded View (Maxi Luxe)
147

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Puch Newport Service Manual (152 pages)

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