PREVOST LE MIRAGE XLII BUS SHELLS Manuals

Manuals and User Guides for PREVOST LE MIRAGE XLII BUS SHELLS. We have 2 PREVOST LE MIRAGE XLII BUS SHELLS manuals available for free PDF download: Maintenance Manual

PREVOST LE MIRAGE XLII BUS SHELLS Maintenance Manual

PREVOST LE MIRAGE XLII BUS SHELLS Maintenance Manual (1342 pages)

Brand: PREVOST | Category: Buses | Size: 42 MB

Table of Contents

Section 00: General Information

3
Section 01: Engine

31
- Engine
  33
- Engine-Mounted Components
  33
- Electronic Control Module
  34
- N3 Electronic Unit Injector
  34
- Egr Hydraulic Valve
  35
- Synchronous Reference Sensor
  35
- Timing Reference Sensor
  35
- Vpod
  35
- VPOD Installation
  35
- VPOD Removal
  35
- Absolute Oil Pressure Sensor
  36
- Air Temperature Sensor
  36
- Coolant Temperature Sensor
  36
- Fuel Temperature Sensor
  36
- Turbo Boost Pressure Sensor
  36
- Turbo Compressor in Temperature Sensor
  36
- Coolant Level System (Cls)
  37
- Cruise Control Switches (Ccs)
  37
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  37
- Engine-Related Components
  37
- Oil Temperature Sensor
  37
- Check Engine Telltale Light
  38
- Diagnostic Data Link (DDL) Connectors
  38
- Diagnostic System Accessories (Dsa)
  38
- Stop Engine Override Switch
  38
- Stop Engine Telltale Light
  38
- Ddec V Diagnostic Codes
  39
- Reading Diagnostic Codes - Flashing Light Method
  39
- Engine Oil Level
  49
- Engine Oil and Filter Change
  50
- Power Plant Assembly Removal
  51
- Recommended Engine Oil Type
  51
- Power Plant Assy. Installation
  53
- Valve Cover Removal
  54
- Xlii Motorhomes
  54
- Engine Mounts
  55
- Jake Brake
  55
- Engine Troubleshooting Guide
  56
- Specifications
  57
Section 03: Fuel System

167
- Fuel System Description
  169
- Filters and Water Separator
  170
- Fuel Filter/Water Separator Servicing
  170
- Fuel Lines and Flexible Hoses
  170
- Fuel Valves
  170
- Fuel Filter Servicing (Primary and Secondary )
  171
- Davco Fuel Pro 382
  172
- Preheater Fuel Filter
  172
- Fuel Tank
  173
- Tank Removal
  173
- Auxiliary Fuel Tank (if so Equipped)
  174
- Main Fuel Tank
  174
- Tank Installation
  174
- Transverse Fuel Tank
  174
- Fuel Tank Verification
  176
- Polyethylene Fuel Tank Repair
  176
- Priming Fuel System
  176
- Air Cleaner (Dry Type)
  177
- Air Cleaner Servicing
  177
- Fuel Oil Specifications
  177
- Fuel Pump Installation
  177
- Pre-Cleaner Servicing
  177
- Air Cleaner Restriction Indicator
  178
- Fuel Cooler
  178
- General Recommendations
  178
- Fuel Pedal
  179
- Fuel Pedal Adjustment
  179
- Potentiometer Replacement
  179
- Specifications
  180
Section 05: Cooling System

187
- Description
  189
- Filters
  190
- Maintenance
  190
- Vehicles with Coolant Filters
  190
- Constant-Torque Hose Clamps
  191
- Hoses
  191
- Installation
  191
- Maintenance
  191
- Coolant
  192
- Coolant Level Sensor
  192
- Coolant Level Verification
  192
- Coolant Requirements
  192
- Cooling System Recommendations
  192
- Thawing Cooling System
  192
- Coolant Recommendations
  193
- Inhibitor Test Procedures
  193
- Inhibitors
  193
- Additives Not Recommended
  194
- Coolant Not Recommended
  194
- Draining Cooling System
  194
- Vehicles Equipped with Central Hvac System
  194
- Vehicles with Coolant Filters
  194
- Vehicles Without Coolant Filters
  194
- Vehicles Equipped with Small Hvac System
  195
- Filling Cooling System
  196
- Flushing
  196
- Cooling System Descalers
  197
- Reverse Flushing
  197
- Spin-On Coolant Filter
  197
- Maintenance
  198
- Radiator
  198
- Variable Speed Radiator Fan
  198
- Inspection
  199
- Maintenance
  199
- Thermostat Operation
  199
- Belt Tension Adjustment
  200
- Fan Gearbox
  200
- Maintenance
  200
- Oil Change
  200
- Radiator Fan Belt Replacement
  200
- Fan Drive Alignment
  201
Section 06: Electrical

215
- General Description
  219
- Using Wiring Diagram
  219
- Wiring Diagrams
  219
- Spare Wires
  220
- Testing Circuits
  220
- Wire Sizes and Colors
  220
- Circuit Breakers
  221
- Cleaning Connectors
  221
- Multiplex Fuses
  221
- Relays
  221
- Precautions
  222
- Xlii Motorhomes Electrical Compartments and Junction Boxes
  224
- Maintenance
  225
- Rear Junction Box
  225
- Circuit Breakers
  226
- A/C Junction Box
  227
- Front Electrical & Service Compartment
  227
- Batteries
  228
- Engine Compartment
  228
- Wiper Control Panel
  228
- Battery Discharge Protection
  229
- Main Battery Relays
  229
- Battery Removal and Installation
  230
- Battery Rating
  231
- Battery Testing
  231
- Load Test
  232
- Removing Surface Charge
  232
- Testing Battery Cables
  232
- Visual Inspection
  232
- Battery Charging
  233
- Battery Charging Guide
  234
- Emergency Jump Starting with Auxiliary (Booster) Battery
  234
- Cleaning and Inspection
  235
- Bat" Battery Voltage Incorrect Telltale Light
  236
- Bat" Telltale Light Definitions
  236
- Common Causes of Battery Failure
  236
- Troubleshooting
  236
- Electrical System Diagnostic
  237
- Probing Voltage on the Multiplex Circuits
  237
- Troubleshooting and Testing the Multiplex Vehicles
  237
- Can Connection on the Telltale Panel and the Hvac Control Unit
  238
- Can Network
  238
- Information Available and Impact on the Functions in Switch/Sensor Test Mode
  238
- Spare Can
  238
- Test Mode for Switches and Sensors
  238
- Test Mode for Electric Motors
  239
- Test Sequence - MTH Equipped with Central HVAC System
  239
- Test Sequence - MTH Equipped with Small HVAC System
  240
- Can Network Layout and Troubleshooting
  241
- Roadside Troubleshooting
  242
- Available Functions
  247
- Essential Functions to Operate the Vehicle
  247
- Io-A
  247
- Io-B
  247
- Lower Priority Modules for Breakdown Service
  247
- Master ID
  247
- Multiplex Modules Cecm
  247
- Multiplex Modules Replacement
  247
- Bosch Alternator
  248
- Replacing CECM Module
  248
- Replacing IO-A or IO-B Modules
  248
- Delco Alternator
  249
- Twin Bosch Alternators Installation
  249
- Alternator Diagnosis
  253
- Alternator or Voltage Regulator
  253
- Charging System Troubleshooting
  253
- Diode Checks
  253
- Diode Replacement
  255
- Diode Replacement (in Support)
  255
- Field Winding Check
  255
- Stator Winding Check
  255
- Diode Replacement (in End Frame)
  256
- Field Installation
  256
- Field Removal
  256
- Diode End Cover Installation
  257
- Installation
  257
- Removal
  257
- Soldering Stator Terminal Leads
  257
- Stator Replacement
  257
- Alternator Removal (Delco)
  258
- Disassembly of Alternator
  258
- Alternator Cleaning and Inspection
  259
- Bearing or Rotor Replacement
  259
- Adjustment
  260
- Alternator Drive Belt
  260
- Alternator Reassembly
  260
- Output Check
  260
- Voltage Regulator (Delco)
  260
- Troubleshooting Procedures
  261
- Undercharged Battery
  262
- Overcharged Battery
  263
- Regulator Checks
  263
- Adjusting Voltage
  264
- Battery Equalizer
  264
- Engine Block Heater
  264
- Maintenance
  264
- Starter
  264
- Exterior Lighting
  265
- Headlight Adjustment
  265
- Headlight Beam Toggle Switch
  265
- Headlights
  265
- Maintenance
  265
- Sealed-Beam Unit
  269
- Front Turn Signal
  270
- Optional Xenon Headlamp
  270
- Center Stoplights and Cyclops Light Removal and Replacement
  271
- Lamp Removal and Replacement
  271
- License Plate Light
  271
- Stop, Tail, Directional, Back-Up, and Hazard Warning Lights
  271
- Clearance and Identification Light Removal and Replacement
  272
- Clearance, Identification and Marker Lights
  272
- Docking and Cornering Lights
  272
- Marker Light Removal and Replacement
  272
- Bulb Removal and Replacement
  273
- Control Panel Lighting
  273
- Fog Lights
  273
- Gauge Light Bulb Replacement
  273
- Interior Lighting Equipement
  273
- Lamp Removal and Replacement
  273
- Switch Lighting
  273
- Telltale Light Replacement
  273
- Drivers Area Lights
  274
Table of Contents

285
- General
  287
- Compressed Air
  288
- Explosion Risk
  288
- Fire Risk
  288
- Safety Precautions
  288
- Skin Protection
  288
- Special Tool Usage
  288
- Electrical Test Specifications
  289
- Specifications
  289
- Mechanical Test Specifications
  290
- Tightening Torques
  290
- Alternator Schematic
  291
- Alternator Coding
  292
- Parts Cleaning
  293
- Special Tools
  294
- Test Equipment
  294
- Tools, Test Equipment Lubricants and Adhesives
  294
- Lubricant Quantities
  295
- Lubricants and Adhesives
  295
- Exploded View
  296
- Alternator Disassembly and Testing
  297
- Rear Cover Removal
  297
- Voltage Regulator Removal
  297
- Brush Replacement
  298
- Noise Suppression Capacitor Testing and Removal
  298
- Pulley and Fan Removal
  299
- Separation of Drive Shield and Collector End Shield
  299
- Rectifier Assembly Testing
  300
- Removal and Testing of Stator Assembly
  301
- Rectifier Assembly Removal
  302
- Dampening Resistor Testing and Removal
  303
- Removal of Collector End Shield Bearing and Seal
  303
- Removal of Rotor from Drive End Shield
  304
- Removal of Sliding Bushing in Collector End Shield
  304
- Removal of Bearing and Seal from Drive End Shield
  306
- Removal of Collector Ring End Inner Bearing Race from Rotor
  306
- Rotor Inspection
  307
- Collector Ring Replacement
  308
- Alternator Assembly
  309
- Rotor Assembly
  309
- Drive End Shield Assembly
  310
- Collector Ring End Shield Assembly
  311
- Rectifier Assembly
  312
- Rotor and Drive End Shield Installation
  314
- Stator Assembly
  314
- Regulator and Capacitor Installation
  315
- Functional Testing
  317
- General Information
  317
- Power Output Testing
  317
- Power Output Tests
  317
- Test Bench Mounting
  317
- Voltage Trace Evaluation
  317
- Power Output Test
  318
- Oscilloscope Hook-Up
  319
- Voltage Trace Evaluation
  319
- Normal Pattern
  320
- Open Exciter Diode
  321
- Open Positive Rectifier Diode
  322
- Open Negative Rectifier Diode
  323
- Shorted Exciter Diode
  324
- Shorted Positive Rectifier Diode
  325
- Shorted Negative Rectifier Diode
  326
- Open Phase of Stator
  327
Table of Contents

347
- Bus Instrument Cluster (BIC)
  348
- The Instrument Display
  348
- The Windscreen Wiper Handle
  348
- Display Menus
  349
- Setting the Display Language
  349
- Read Fault Codes from ECU
  350
- Comparing Chassis Number with the VIC
  352
- Comparing HW/SW ID with the VIC
  352
- Fault Codes, ABS (MID 136)
  354
- Fault Codes, BIC (MID 140 & 234)
  357
- Fault Codes, CECM (MID 164)
  358
- Fault Codes, CIM (MID 164)
  359
- Fault Codes, EECU (MID 128)
  360
- Fault Codes, TECU Voith 863,3 Retarders and Transmission (MID 130)
  363
- Fault Codes, Voith 115V Retarder (MID 222)
  366
- Fault Codes, Retarder 133
  367
Section 07: Transmission

373
- Allison Automatic Transmission
  375
- Description
  375
- Retarder (if Applicable)
  375
- Allison Transmission Maintenance
  376
- Manual Fluid Level Check
  376
- Welding Procedures
  376
- Cold Check
  377
- Fluid Level Check Using the Pushbutton Shift Selector
  377
- Hot Check
  377
- Importance of Proper Fluid Level
  378
- Keeping Oil Clean
  378
- Recommended Automatic Transmission Fluid
  378
- Coolant Leakage
  379
- Metal Particles
  379
- Oil Contamination
  379
- Oil and Filter Change
  381
- Allison Transmission Removal
  382
- Installation of Allison Transmission Brackets
  382
- Cleaning and Inspection of the Allison Automatic Transmission
  384
- Transmission Oil Cooler Removal
  384
- Transmission with Retarder
  384
- Transmission Without Retarder
  384
- Allison Transmission Installation
  385
- Breather
  385
- Diagnostic Troubleshooting Codes (DTC) - Allison 4Th Generation Controls
  386
- Th Generation Transmission Control Module
  386
- Transmission
  386
- Troubleshooting
  386
Section 11: Rear Axles

409
- Dcdl (Driver-Controlled Main Differential Lock)
  410
- Drive Axle
  410
- Drive Axle Lubrication
  410
- Escription
  410
- Checking and Adjusting the Oil Level
  411
- Draining and Replacing the Oil
  411
- Maintenance
  411
- Disassembly and Reassembly
  412
- Speed Sensors (Anti-Lock Brake System, ABS)
  412
- Adjustments
  413
- Drive Axle Alignment
  413
- Fastener Torque Chart
  413
- Gear Set Identification
  413
- Procedure
  413
- Tire Matching
  413
- Axle Shaft Sealing Method
  415
- Retracting Tag Axle
  415
- Tag Axle
  415
- Grease Lubricated Wheel Bearings
  416
- Purposes
  416
- Removal and Installation
  416
- Removing Tag Axle Only
  416
- Specifications
  418

Advertisement

PREVOST LE MIRAGE XLII BUS SHELLS Maintenance Manual

PREVOST LE MIRAGE XLII BUS SHELLS Maintenance Manual (1260 pages)

Brand: PREVOST | Category: Buses | Size: 44 MB

Table of Contents

Section 00: General Information

3
Section 01: Engine

31
- Figure 7 : Engine Compartment
  32
- Ddec VI System
  33
- Engine
  33
- Harnesses
  33
- Engine Overview
  34
- Ddec VI Sensors
  35
- Common Powertrain Controller (Cpc)
  36
- Electronic Foot Pedal Assembly (Efpa) & Throttle Position Sensor
  36
- Engine-Related Components
  36
- Motor Control Module (MCM)
  36
- Other Sensors
  36
- Check Engine Telltale Light (Awl)
  37
- Ddec VI Diagnostics
  37
- Diagnostic System
  37
- Diagnostic Data Link (Ddl) Connectors
  38
- Reading Diagnostic Codes - Flashing Light Method
  38
- Stop Engine Override Switch (Seo)
  38
- Stop Engine Warning Light (Rsl)
  38
- Ddec VI Cpc Diagnostic Codes List
  39
- Ddec VI MCM Diagnostic Codes List
  46
- Engine Oil and Filter Change
  57
- Engine Oil Level
  57
- Power Plant Assembly Removal
  59
- Recommended Engine Oil Type
  59
- Engine Mounts
  62
- Jake Brake
  62
- Power Plant Assy. Installation
  62
- Valve Cover Removal
  62
- Engine Troubleshooting Guide
  64
- Specifications
  65
Section 03: Fuel System

67
- Fuel System Description
  69
- Fuel Lines and Flexible Hoses
  70
- Fuel Valves
  70
- Filters and Water Separator
  71
- Fuel Filter Servicing (Primary and Secondary )
  71
- Fuel Filter/Water Separator Servicing
  71
- Davco Fuel Pro 382
  72
- Auxiliary Fuel Tank (if so Equipped)
  74
- Fuel Tank
  74
- Main Fuel Tank
  74
- Tank Removal
  74
- Tank Installation
  75
- Transverse Fuel Tank
  75
- Fuel Tank Verification
  76
- Polyethylene Fuel Tank Repair
  76
- Fuel Pump Installation
  77
- Priming Fuel System
  77
- Blending
  78
- Fuel Specifications
  78
- Fuel Type
  78
- Air Cleaner (Dry Type)
  79
- Air Cleaner Restriction Indicator
  79
- Air Cleaner Servicing
  79
- General Recommendations
  79
- Pre-Cleaner Servicing
  79
- Fuel Cooler
  80
- Fuel Pedal
  80
- Fuel Pedal Adjustment
  80
- Potentiometer Replacement
  80
- Specifications
  81
Section 04: Exhaust System

83
- Exhaust and Aftertreatment System Overview
  84
- Maintenance
  84
- Section 04: Exhaust System
  84
- Aftertreatment Device (Atd)
  85
- Flexible Coupling Installation
  85
- Diesel Particulate Filter (Dpf) Removal
  86
- Diffuser Adjustment
  87
- Diffuser Assembly
  87
- Diffuser Adapter
  88
- Maintenance
  88
Section 05: Cooling System

89
- Description
  91
- Section 05: Cooling System
  91
- Maintenance
  92
- Vehicles with Coolant Filters
  92
- Vehicles Without Coolant Filters
  92
- Constant -Torque Hose Clamps O N Coolant Lines
  93
- Hoses
  93
- Installation
  93
- Maintenance
  93
- Constant
  94
- Coolant
  94
- Coolant Level Verification
  94
- Maintenance
  94
- Thermostat Operation
  94
- Coolant Level Sensor
  95
- Coolant Requirements
  95
- Cooling System Recommendations
  95
- Thawing Cooling System
  95
- Coolant Recommendations
  96
- Inhibitor Test Procedures
  96
- Inhibitors
  96
- Additives Not Recommended
  97
- Coolant Not Recommended
  97
- Draining Cooling System
  97
- Vehicles Equipped with Central Hvac System
  97
- Vehicles with Coolant Filters
  97
- Vehicles Without Coolant Filters
  97
- Filling Cooling System
  98
- Vehicles Equipped with Small Hvac System
  98
- Cooling System Descalers
  99
- Flushing
  99
- Reverse Flushing
  99
- Spin-On Coolant Filter
  100
- Charge Air Cooler Leakage
  101
- Cooling Fan Drive Mechanism
  101
- Maintenance
  101
- Radiator
  101
- Drive Pulley and Universal Joint Shaft
  102
- Idler Replacement
  102
- Variable Speed Cooling Fan
  102
- Electrical Locking
  103
- Locking Radiator Fan for Emergency Operation
  103
Section 06: Electrical

113
- General Description
  116
- Using Wiring Diagram
  116
- Wiring Diagrams
  116
- Spare Wires
  117
- Testing Circuits
  117
- Wire Sizes and Colors
  117
- Circuit Breakers
  118
- Cleaning Connectors
  118
- Multiplex Fuses
  118
- Relays
  118
- Precautions
  119
- Xlii Motorhomes Electrical Compartments and Junction Boxes
  121
- Maintenance
  122
- Rear
  122
- A/C Junction Box
  123
- Circuit Breakers
  123
- Front
  124
- Batteries
  125
- Engine Compartment (Rear Start Panel)
  125
- Wiper Control Panel
  125
- Battery Discharge Protection
  126
- Battery Removal and Installation
  126
- Main Battery Relays
  126
- Battery Rating
  127
- Battery Testing
  128
- Load Test
  128
- Removing Surface Charge
  128
- Visual Inspection
  128
- Testing Battery Cables
  129
- Battery Charging
  130
- Battery Charging Guide
  131
- Emergency Jump Starting with Auxiliary (Booster) Battery
  131
- Cleaning and Inspection
  132
- Common Causes of Battery Failure
  132
- Bat" Battery Voltage Incorrect Telltale Light
  133
- Bat" Telltale Light Definitions
  133
- Electrical System Diagnostic
  133
- Troubleshooting
  133
- Troubleshooting and Testing the Multiplex Vehicles
  133
- Can Connection on the Telltale Panel and the Hvac Control Unit
  134
- Can Network
  134
- Probing Voltage on the Multiplex Circuits
  134
- Information Available and Impact on the Functions in Switch/Sensor Test Mode
  135
- Spare Can
  135
- Test Mode for Switches and Sensors
  135
- Test Mode for Electric Motors
  136
- Test Sequence - MTH Equipped with Central HVAC System
  136
- Test Sequence - MTH Equipped with Small HVAC System
  137
- Can Network Layout and Troubleshooting
  138
- Roadside Troubleshooting
  139
- Available Functions
  144
- Essential Functions to Operate the Vehicle
  144
- Io-A
  144
- Io-B
  144
- Lower Priority Modules for Breakdown Service
  144
- Master ID
  144
- Multiplex Modules Cecm
  144
- Multiplex Modules Replacement
  144
- Bosch Alternator
  145
- Replacing CECM Module
  145
- Replacing IO-A or IO-B Modules
  145
- Alternators Arrangement
  147
- Twin Bosch Alternators Installation
  147
- Adjustment
  148
- Alternator Drive Belt
  148
- Battery Equalizer
  148
- Starter
  148
- Engine Block Heater
  149
- Exterior Lighting
  149
- Headlight Beam Toggle Switch
  149
- Headlights
  149
- Maintenance
  149
- Headlight Adjustment
  150
- Sealed-Beam Unit
  151
- Front Turn Signal
  152
- Optional Xenon Headlamp
  152
- Lamp Removal and Replacement
  153
- Stop, Tail, Directional, Back-Up, and Hazard Warning Lights
  153
- Center Stoplights and Cyclops Light Removal and Replacement
  154
- Clearance and Identification Light Removal and Replacement
  154
- Clearance, Identification and Marker Lights
  154
- License Plate Light
  154
- Marker Light Removal and Replacement
  154
- Bulb Removal and Replacement
  155
- Control Panel Lighting
  155
- Docking and Cornering Lights
  155
- Fog Lights
  155
- Interior Lighting Equipement
  155
- Lamp Removal and Replacement
  155
- Switch Lighting
  155
- Bulb Removal and Replacement
  156
- Drivers Area Lights
  156
- Engine Compartment Lighting
  156
- Gauge Light Bulb Replacement
  156
- Removal and Replacement of In-Station Fluorescent Tubes
  156
- Removal and Replacement of Reading Lamp Bulb
  156
- Telltale Light Replacement
  156
Table of Contents

167
- General
  169
- Compressed Air
  170
- Explosion Risk
  170
- Fire Risk
  170
- Safety Precautions
  170
- Skin Protection
  170
- Special Tool Usage
  170
- Electrical Test Specifications
  171
- Specifications
  171
- Mechanical Test Specifications
  172
- Tightening Torques
  172
- Alternator Schematic
  173
- Alternator Coding
  174
- Parts Cleaning
  175
- Special Tools
  176
- Test Equipment
  176
- Tools, Test Equipment Lubricants and Adhesives
  176
- Lubricant Quantities
  177
- Lubricants and Adhesives
  177
- Exploded View
  178
- Alternator Disassembly and Testing
  179
- Rear Cover Removal
  179
- Voltage Regulator Removal
  179
- Brush Replacement
  180
- Noise Suppression Capacitor Testing and Removal
  180
- Pulley and Fan Removal
  181
- Separation of Drive Shield and Collector End Shield
  181
- Rectifier Assembly Testing
  182
- Removal and Testing of Stator Assembly
  183
- Rectifier Assembly Removal
  184
- Dampening Resistor Testing and Removal
  185
- Removal of Collector End Shield Bearing and Seal
  185
- Removal of Rotor from Drive End Shield
  186
- Removal of Sliding Bushing in Collector End Shield
  186
- Removal of Bearing and Seal from Drive End Shield
  188
- Removal of Collector Ring End Inner Bearing Race from Rotor
  188
- Rotor Inspection
  189
- Collector Ring Replacement
  190
- Alternator Assembly
  191
- Rotor Assembly
  191
- Drive End Shield Assembly
  192
- Collector Ring End Shield Assembly
  193
- Rectifier Assembly
  194
- Rotor and Drive End Shield Installation
  196
- Stator Assembly
  196
- Regulator and Capacitor Installation
  197
- Functional Testing
  199
- General Information
  199
- Power Output Testing
  199
- Power Output Tests
  199
- Test Bench Mounting
  199
- Voltage Trace Evaluation
  199
- Power Output Test
  200
- Oscilloscope Hook-Up
  201
- Voltage Trace Evaluation
  201
- Normal Pattern
  202
- Open Exciter Diode
  203
- Open Positive Rectifier Diode
  204
- Open Negative Rectifier Diode
  205
- Shorted Exciter Diode
  206
- Shorted Positive Rectifier Diode
  207
- Shorted Negative Rectifier Diode
  208
- Open Phase of Stator
  209
Table of Contents

231
- Bus Instrument Cluster (BIC)
  232
- The Instrument Display
  232
- The Windscreen Wiper Handle
  232
- Display Menus
  233
- Setting the Display Language
  233
- Read Fault Codes from ECU
  234
- Comparing Chassis Number with the VIC
  236
- Comparing HW/SW ID with the VIC
  236
- Fault Codes, ABS (MID 136)
  238
- Fault Codes, BIC (MID 140 & 234)
  241
- Fault Codes, CECM (MID 164)
  242
- Fault Codes, CIM (MID 164)
  243
- Fault Codes, EECU (MID 128)
  244
- Fault Codes, TECU Voith 863,3 Retarders and Transmission (MID 130)
  247
- Fault Codes, Voith 115V Retarder (MID 222)
  250
- Fault Codes, Retarder 133
  251
- Fault Codes, VECU (MID 144)
  253
Section 07: Transmission

257
- Allison
  259
- Description
  259
- Retarder (if Applicable)
  259
- Allison Transmission Maintenance
  260
- Cold Check
  260
- Manual Fluid Level Check
  260
- Welding Procedures
  260
- Fluid Level Check Using the Pushbutton Shift Selector
  261
- Hot Check
  261
- Importance of Proper Fluid Level
  262
- Keeping Oil Clean
  262
- Recommended Automatic Transmission Fluid
  262
- Coolant Leakage
  263
- Metal Particles
  263
- Oil Contamination
  263
- Oil and Filter Change
  265
- Allison Transmission Removal
  266
- Installation of Allison Transmission Brackets
  266
- Cleaning and Inspection of the Allison Automatic Transmission
  268
- Transmission Oil Cooler Removal
  268
- Transmission with Retarder
  268
- Transmission Without Retarder
  268
- Allison Transmission Installation
  269
- Breather
  269
- Allison Automatic Transmission
  270
- Diagnostic Troubleshooting Codes (DTC) - Allison 4Th Generation Controls
  270
- Th Generation Transmission Control Module
  270
- Troubleshooting
  270
- Diagnostic Code Display and Clearing Procedure - Allison
  271
- Diagnostic Codes - Allison 4
  271
- Th Generation Controls
  271
- Diagnostic Code Response
  272
- Diagnostic Troubleshooting Codes (DTC) List - Allison 4
  273
- Trans
  273
Section 09: Propeller Shaft

277
- Description
  278
- Propeller Shaft
  278
- Removal, Disassembly, Reassembly and Installation
  278
- Cleaning and Inspection
  279
- Cleaning, Inspection and Lubrication
  279
- Explanation of Common Damages
  279
- Lubrication
  279
- Troubleshooting
  279
- Specifications
  280
Section 11: Rear Axles

293
- Dcdl (Driver-Controlled Main Differential Lock)
  294
- Description
  294
- Drive Axle
  294
- Drive Axle Lubrication
  294
- Checking and Adjusting the Oil Level
  295
- Draining and Replacing the Oil
  295
- Maintenance
  295
- Disassembly and Reassembly
  296
- Removal and Reinstallation
  296
- Speed Sensors (Anti-Lock Brake System, ABS)
  296
- Adjustments
  297
- Drive Axle Alignment
  297
- Fastener Torque Chart
  297
- Gear Set Identification
  297
- Procedure
  297
- Axle Shaft Sealing Method
  299
- Retracting Tag Axle
  299
- Tag Axle
  299
- Grease Lubricated Wheel Bearings
  300
- Removal and Installation
  300
- Removing Tag Axle Along with Suspension Components
  300
- Removing Tag Axle Only
  300
- Retracting Tag Axle for Repair Purposes
  300
- Tag Axle Alignment
  301
- Specifications
  355
Section 12: Brake and Air System

359
- Air Reservoirs
  363
- Air System
  363
- Brakes
  363
- Maintenance
  363
- Section 12: Brake and Air System
  363
- Wet (Main) Air Tank
  363
- Accessory Air Tank
  364
- Air System Emergency Fill Valves
  364
- Ping Tank
  364
- Primary Air Tank
  364
- Secondary Air Tank
  364
- Air Filter/Dryer
  365
- Air Gauges (Primary, Secondary and Accessory)
  365
- Cleaning
  365
- Filter Element Replacement
  365
- Air Filter/Dryer Purge Tank
  366
- Air Line Leakage Test
  366
- Air Line Operating Test
  366
- Air Lines
  366
- Copper Piping
  366
- Flexible Hoses
  366
- Nylon Tubing
  366
- Maintenance
  367
- Pressure Regulating Valves
  367
- Pressure Setting Procedure
  367
- Air Compressor (Ba-921)
  368
- Compressor Removal and Installation
  368
- Emergency/Parking Brake Control Valve (Pp-1)
  368
- Brake Pedal Adjustment
  369
- Dual Brake Application Valve (E-10P)
  369
- Flip-Flop Control Valve (Tw-1)
  369
- Maintenance
  369
- Stoplight Switches
  369
Bendix Ec-60 Abs / Atc Controllers (Advanced Models)®™

467
- Introduction
  467
- Components
  468
- ECU Mounting
  469
- Controller Inputs
  470
- Controller Outputs
  471
- Power-Up Sequence
  472
- ABS Operation
  473
- ATC Operation
  474
- Advanced ABS with Stability
  475
- Yaw Control
  476
- Automatic Tire Size Calibration
  477
- Dynamometer Test Mode
  477
- ABS Partial Shutdown
  478
- Steering Angle Sensor Calibration
  480
- Yaw Rate/Lateral Acceleration Calibration
  500
- Connectors
  504
- Glossary
  509
Section 13: Wheels, Hubs & Tires

523
- Inspection
  524
- Wheel Maintenance
  524
- Dual Wheels
  525
- Inner Wheel
  525
- Inner Wheel Installation
  525
- Inspection
  525
- Outer Wheel Installation
  525
- Outer Wheel Removal
  525
- Single Wheel Installation
  525
- Single Wheel Removal
  525
- Aluminum Wheel Anti-Corrosion Protection
  526
- Wheel Straightness Test
  526
- Drive Axle Studs
  527
- Front and Tag Axle Studs
  527
- Wheel Studs
  527
- Care of Wheels
  528
- Front and Tag Axle Wheel Hubs
  528
- Hub Bearing Inspection
  528
- Hub Mounted Wheels
  528
- Bearing Adjustment
  529
- Disassembly and Repair
  529
- Drive Axle Wheel Hubs
  529
- Changing a Flat Tire
  530
- Inflation Pressure
  530
- Tire Maintenance
  530
- Tire Matching
  532
- Tire Rotation
  532
- Wheel Balancing
  532

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