Preliminary TRACKER OFF ROAD LX6 Manuals

Preliminary TRACKER OFF ROAD LX6 Manuals

Manuals and User Guides for Preliminary TRACKER OFF ROAD LX6. We have 1 Preliminary TRACKER OFF ROAD LX6 manual available for free PDF download: Repair And Service Manual

Preliminary TRACKER OFF ROAD LX6 Repair And Service Manual

Preliminary TRACKER OFF ROAD LX6 Repair And Service Manual (176 pages)

ELECTRIC POWERED UTILITY VEHICLE

Brand: Preliminary | Category: Utility Vehicle | Size: 7 MB

Table of Contents

Table of Contents
5
Safety Information

13
- General
  13
- General Operation
  13
- Maintenance
  14
- Ventilation
  14
General Information and Routine Maintenance

15
- Serial Number Label Location
  15
- Transporting Vehicle
  16
  - Towing
    16
  - Hauling
    16
- Servicing the Electric Vehicle
  16
- Routine Maintenance
  16
- Rear Axle
  17
- Brakes
  17
- Tires
  17
- Light Bulb Replacement
  17
- Vehicle Cleaning and Care
  17
- Vehicle Care Products
  17
- Sun Top and Windshield
  17
- Service Schedule
  18
- Hardware
  19
Safety

21
- Notices, Cautions, Warnings and Dangers
  21
- Important Safety Warning
  21
- Modifications to Vehicle
  21
- General Maintenance
  21
- Before Servicing the Vehicle
  21
- Additional Warnings
  22
- Battery Removal & Installation
  22
- Lifting the Vehicle
  23
  - Entire Vehicle
    23
  - Front of Vehicle
    24
  - Rear of Vehicle
    24
Wheels and Tires

27
- Wheel and Tire Service
  27
  - Wheel Installation
    27
Body

31
- General
  31
- Body Component Replacement
  31
  - Rocker Panel
    32
  - Fender Flare
    33
  - Cowl
    34
  - Control Panel
    35
  - Instrument Panel
    36
  - Front Fascia and Mounting Bracket
    37
  - Seat Back
    37
  - Front Seat and Seat Frame
    38
  - Flip Seat, Seat Back Support, and Footrest
    40
  - Truck Bed and Bed Support
    42
  - Rear Body
    44
- Painting
  46
  - Minor Scratches
    46
  - Larger Scratches
    46
  - Complete Panel Repair
    46
Front Suspension, Steering & Axle

49
- Maintenance
  49
  - Lubrication
    49
  - Wheel Bearing and King Pin Bushing Inspection
    49
  - Wheel Bearing Packing
    49
  - Wheel Bearing Adjustment
    50
  - Wheel Alignment
    50
- Front Suspension
  51
- Steering
  56
Batteries and Battery Charger

67
- Safety
  67
- Battery
  67
  - Batteries Removal
    68
  - Battery Installation
    69
- Battery Maintenance
  70
  - At each Charging Cycle
    70
  - Monthly
    70
  - Temperature Affects Battery Capacity
    70
  - Electrolyte Level and Water
    70
  - Cleaning Batteries
    71
  - Prolonged Storage
    72
  - Battery Charging
    72
  - AC Voltage
    73
- Fault Testing
  73
  - Hydrometer
    73
  - Using Hydrometer
    74
- Battery Charger
  75
  - Charger Description
    75
  - Portable Charger Installation
    75
Electronic Speed Control

77
- Performance
  77
  - Speed Control
    77
  - Pedal-Up Braking
    77
  - Walk-Away Feature
    77
  - Anti-Roll Back Feature
    77
  - Anti-Stall Feature
    77
  - High Pedal Disable Feature
    77
  - Diagnostic Mode Feature
    77
- Operation
  78
  - Pedal Box
    78
  - Speed Sensor
    79
  - Controller
    79
- General Fault Testing
  79
  - Testing
    79
- Inductive Throttle Sensor (Its) Testing and Replacement
  80
Motor

83
- General
  83
  - Motor Removal
    83
  - Motor Installation
    84
- Motor Tests
  84
Electrical System

87
- Voltage Testing for Batteries
  91
- Main Harness
  91
  - Power Supply
    91
  - Accessory Wiring
    92
  - Faulty Wire Replacement
    92
  - Tail Light and Bulb
    92
  - Halogen Headlight Bulb
    93
  - LED Bulb
    93
  - Headlight Assembly
    93
  - Controller Replacement
    94
  - Solenoid Replacement
    95
  - DC to DC Converter
    96
  - Reverse Buzzer
    96
  - Horn
    97
- Fault Testing
  97
  - General
    97
  - Testing Battery Voltage
    97
  - Continuity Check
    98
  - Testing a Switch for Continuity
    98
  - Testing a Solenoid for Continuity
    98
- Accesories
  99
  - Keyswitch
    99
  - Hour Meter
    100
  - Rocker Switches
    100
  - USB Port
    100
Mechanical Brakes

103
- Brake System Overview
  104
  - General Description
    104
  - How the Service Brake Works
    104
  - Equalizer Link
    104
  - Automatic Adjuster Mechanism
    104
  - How the Parking Brake Works
    105
  - Compensator Assembly
    105
  - Kick-Off Actuating Linkage
    105
- Fault Testing Table
  106
- Fault Testing and Inspection
  108
  - New Vehicles
    108
  - Fault Testing and Inspection Procedures
    108
  - Brake Pedal and Linkage Inspection
    108
  - Periodic Brake Performance Test (PBPT)
    111
  - Aggressive Stop Test
    112
  - Wheel Brake Inspection
    112
- Maintenance and Repairs
  115
Rear Axle

125
- Rear Axle Maintenance
  125
  - Replacing the Lubricant
    125
  - Fill Procedure
    126
- Rear Axle Removal
  126
- Rear Axle Disassembly
  126
  - Axle Shaft, Bearing and Seal Removal
    126
Rear Suspension

129
- General
  129
- Shock Absorber
  129
  - Removal
    129
  - Installation
    129
- Rear Leaf Springs
  130
  - Removal
    130
  - Installation
    130
- Rear Axle
  131
  - Removal
    131
  - Installation
    132
Weather Protection

135
- General
  135
  - Trailering
    135
- Sun Top
  135
- Spilt Windshield
  137
- Full Windshield
  138
Fault Testing

141
- Suspension and Steering
  141
- Curtis Controller
  142
  - General
    142
  - Navigation
    142
  - Changing Data Value
    142
  - Favorites
    142
  - Main Menu Definitions
    143
  - LED Fault Code Chart
    147
  - Curtis Handheld Diagnostic Tool Function
    156
- Component Testing
  162
  - Voltmeter
    162
  - Fuses - Testing
    162
  - Key Switch - Testing
    163
  - State of Charge (SOC) / Hour Meter - Testing
    163
  - Electronic Speed Controller Solenoid - Testing
    163
  - Temperature Sensor - Testing
    164
  - Electronic Speed Sensor - Testing
    165
  - AC Motor Bench Test
    165
General Specifications

169
- Vehicle Specifications
  169
Appendix A

171
- Battery Charger User's Guide
  171

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