Preferred FlexFit 110 Manuals

Manuals and User Guides for Preferred FlexFit 110. We have 1 Preferred FlexFit 110 manual available for free PDF download: Instruction Manual

Preferred FlexFit 110 Instruction Manual

Preferred FlexFit 110 Instruction Manual (124 pages)

Linkageless Control

Brand: Preferred | Category: Controller | Size: 19 MB

Table of Contents

Table of Contents
3
Fi

6
Section 1 - Description

9
- Overview
  10
- Features
  10
  - Safety Relay
    10
  - Field Selectable Flex Sequence Option
    11
  - Servo Checks
    11
  - Automatic Fuel SSOV Leak Test
    11
  - Lockout and Alarm History
    11
  - MAF and PAF Safe Start Checks
    11
  - High Flue Gas Temperature Shutdown
    11
  - Fuel Selection and Flexibility
    11
  - FD VSD to VSD Bypass Changeover
    11
  - Pilot Test Hold
    11
  - Flame Scanner/Relay
    11
  - Tandem Oil/Gas Valve Servo
    12
  - Oxygen Trim
    12
  - Firing Rate Setpoint and Control
    12
  - Call for Heat
    12
  - Domestic Hot Water Override
    12
  - Warm Standby Option
    12
  - Cold Start Warmup Cycle Option
    12
  - Integrated Draft Control
    13
  - RS485 Modulating Lead/Lag Interface
    13
- Burner Management System
  13
  - Figure
    15
  - Description of BMS Sates
    16
    
    Boot
    16
    
    Standby
    16
    
    Safe Start Checks
    16
    
    Prestart
    16
    
    Purge
    16
    
    Pilot Trial for Ignition (PTFI)
    16
    
    Main Trial for Ignition (MTFI)
    16
    
    Release to Modulate
    16
    
    Assured Low Fire Cutout (ALFCO) Option
    16
    
    Gas Valve Leak Test Option (Flex Sequence Option Only)
    17
    
    Lockout
    17
  - Interlock Groups
    17
    
    Call for Heat
    17
    
    Recycling Limits
    17
    
    Fuel Select
    17
    
    Non-Recycling Limits
    17
    
    Purging
    17
    
    Ignition
    17
    
    False Flame
    17
    
    Parallel Positioning
    18
Section 2 - Installation

19
- Electrical Noise Suppression
  20
  - General Wiring Requirements
    20
  - Ignition Transformer Wiring / Mounting
    20
  - VSD Wiring
    20
  - Oxygen Analyzer Wiring
    20
  - Flame Scanner Wiring
    20
- Installation Warnings and Notes
  21
  - Flex Sequence Option
    21
- Burner Management System (Flame Safeguard) Installation
  22
- Figure 2 - 2 FF-110 BMS Standard Wiring Diagram (Typical) (Default)
  24
- Combustion Control Installation
  26
- Variable Speed Drive Installation
  28
- Figure 2 - 7 FF-110 VSD Wiring (Typical)
  28
- Servo Installation
  29
  - Servo Description and Operation
    29
    
    Servo Control Board
    30
    
    Figure 2 - 9 Servo Control Board
    30
    
    Travel Limit Switches
    31
    
    Figure 2 - 10 Servo Travel Limit Switches
    31
  - Servo Mechanical Installation
    32
  - Servo Wiring
    32
  - QD1 Quick Disconnect Cables
    34
- Flame Scanner/Relay
  35
  - Flame Status
    35
  - Figure
    35
  - Flame Relay
    36
  - Self-Checking
    36
  - Flame Scanner Specifications
    36
  - Flame Scanner Installation
    36
  - Flame Scanner Wiring
    37
  - Figure 2 - 17 Typical Scanner Mounting
    37
  - Figure 2 - 18 Typical Flame Scanner Wiring
    37
- ZP Oxygen Sensor System Overview
  38
Section 3 - Operation & Commissioning

47
- Initial Steps
  48
- Operating the Flexfit
  48
  - Button Functions
    48
  - LCD Screen Indicators
    49
  - Alarm and Event Log
    49
- Menu Tree
  50
  - Figure
    50
  - Figure
    51
  - Figure
    52
  - Entering and Navigating the Main Menu
    53
  - Lockout Data
    53
  - Passwords
    53
    
    Figure
    53
    
    Obtaining a Temporary Password
    54
    
    Password Levels
    54
  - Utilities
    54
    
    Date/Time and S/N
    54
    
    I/O Data Display
    54
    
    Cycle Statistics
    54
    
    Oxygen Cell Status
    54
    
    Oxygen Calibration
    54
    
    Software Versions
    54
- Configuring Parameters
  55
  - Flexfit Edit
    55
- Servo Setup
  55
- Commission Mode
  58
- Curve Points
  58
- Starting the Burner
  58
- Verifying Positions and Curve Points
  58
- Flame Scanner Tests
  59
  - Pilot Test Hold
    59
  - Pilot Flame Test (Non-DSI Burners)
    59
  - Main Flame Test
    60
  - Pilot Turndown Test (Non-DSI Burners)
    60
- Tuning the Burner
  60
- Verifying Curves
  62
- Tuning
  63
- Documentation
  64
Section 4 - Parameters

65
- Introduction
  68
- Flame Safety
  68
- Fuel-Air
  74
  - Fuel-Air > FD VSD
    74
  - Fuel-Air > Aux 2
    74
  - Fuel-Air > O2 Analyzer
    75
  - Fuel-Air > O2 Trim
    76
  - Fuel-Air > FGR
    77
  - Firing Rate > Basic
    78
  - Firing Rate > Tuning
    79
  - Firing Rate > 24 Hour Recycle
    80
  - Firing Rate > Local/Remote Mode
    80
  - Call for Heat (Option)
    80
- Firing Rate > LFH-DHW-Warm Standby
  83
  - Firing Rate > Cold Start Warmup
    83
  - Firing Rate > Advanced
    84
- Draft Control
  85
  - Draft Control > Basic
    86
  - Draft Control > Tuning
    87
  - Draft Control > Options
    89
- Button Sets
  89
- Modbus
  90
- Serial Number
  90
Section 5 - Troubleshooting

91
- General Troubleshooting Tips
  92
- Lockout Data
  94
- I/O Data Display
  94
- Electrical Noise
  94
- Table 5 - 1 Lockout Messages
  94
- Not at Position" Lockouts
  95
  - Not at Position" Lockout Exceptions
    95
  - Possible Reasons for a
    95
- ZP Oxygen Analyzer Troubleshooting
  96
- Reading Is Higher than Expected
  97
- LCD Messages
  99
  - Normal Operating Messages
    99
  - Curve Commissioning Error Messages
    101
  - Oxygen Cell Status and Messages
    102
  - Trip Messages
    104
  - General Alarm, Error & Warning Messages
    110
- Common Problems & Solutions
  112
- Figure 2 - 6 FF-CC Wiring Diagram (Typical)
  112
Section a - Appendix

113
- Abbreviations Used in this Manual
  114
- Terms and Definitions
  115

Advertisement

Advertisement

Related Products

Preferred Categories

Controller Measuring Instruments Security Sensors

Monitor

Monitor Humidifier

More Preferred Manuals