PowerMax 500 Bearclaw Manuals

PowerMax 500 Bearclaw Manuals

Manuals and User Guides for PowerMax 500 Bearclaw. We have 1 PowerMax 500 Bearclaw manual available for free PDF download: Maintenance Manual

PowerMax 500 Bearclaw Maintenance Manual

PowerMax 500 Bearclaw Maintenance Manual (111 pages)

Powermax 500 Bearclaw ATV Maintenance Manual

Brand: PowerMax | Category: Offroad Vehicle | Size: 7 MB

Table of Contents

Table of Contents
2
Catalogue
2
General Information

5
- Engine no
  7
- Frame no
  7
- Identification Code
  7
  - Height Gauge
    8
  - Oil Filter Detacher
    8
  - Outside Micrometer
    8
- Special Tools, Instruments and Meters
  8
  - Dial Indicator
    9
  - Diameter of a Hole
    9
  - Multimeter
    9
  - Torque Spanner
    9
- Periodic Maintenance Chart
  10
  - Snap Ring Clamp
    10
  - To Detach the Magneto
    10
- Description
  5
2 Inspection and Adjustment of Engine

11
- Check the Pressure of Cylinder
  11
- Check the Valve Clearance
  12
- Valve Clearance
  13
- Spark Plug Checking
  14
- Unplug the Spark-Plug Cap
  14
- Cylinder, Piston, Piston Ring
  15
- Diagnosing and Eliminating of Malfunction
  16
- Overheated
  16
- Repairing Limit Value
  17
- Right-Angle Intersection
  17
- Inspection of Piston and Piston Ring
  17
- Extreme Position
  19
- Measure the External Diameter of Piston Pin
  19
- Inspection of Crank and Connecting Rod
  20
- Inspection of Clutch
  21
- Inspection of Carburetor
  21
- Inspection of Lubrication System
  23
  - Inspection of Oil Pump
    23
  - Flow of Oil Pump
    23
- Lubrication of Engine
  24
- Inspection of Cylinder Head
  24
3 Disassembly of Engine

29
- Cylinder Head and Block
  29
- Piston and Connecting Rod
  34
  - Remove Pull-Out Hand Start Assembly
    35
  - Left Crankshaft Case Cover
    36
- Magneto
  36
  - Remove the Stator Coil
    36
  - Remove the Pulse Coil
    36
- Oil Pump
  37
- Clutch
  38
- Structure of Carburetor
  40
  - Inspection and Adjusting
    42
  - Decomposition
    42
  - Remove the Evacuated Chamber Cover
    42
  - Remove Permanent Seat
    42
  - Remove Pilot Screw
    43
  - Remove Pontoon Chamber Cover
    43
  - Shim
    44
  - Check the Carburetor Body
    45
  - Check the Pontoon
    45
  - Check the Pontoon Triangular Needle
    46
  - Triangular Needle Seat
    46
  - Check the Piston Valve
    46
  - Check the Main Jet
    47
4 Chassis

48
5 Electrical System

92
- Route Color Indication
  92
- Ignition System
  96
- Battery
  97
- Lighting System
  99
- Meter and Signal System
  100
  - Operation and Working Way
    100
  - Headlight
    100
  - Headlight Switch
    100
- Electrical Starting System
  101
  - Starting Circuit
    101
  - Starting System Working Process
    101
- Specification
  102
  - Specification of Technique
    102
  - Specification of Vehicle
    102
6 Appendix

102
- Specification and Model of Engine
  104
- Specification and Model of Other Parts and Structure
  106
- Performance Requirement
  106
- Starting Performance
  106
- Accelerating Performance
  106
- Climbing Power
  107
- Lowest Fuel Oil Consumption Rate
  107
- Reliability
  107
- Durability
  107
- Parking Performance
  108
- Front Illuminator Performance
  108
- The Side Leans the Steady Constant Angle
  108
- Requirements for Torque of Fastener
  108
- Electrical Circuits
  109

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