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Polski Fiat 125p Manuals
Manuals and User Guides for Polski Fiat 125p. We have
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Polski Fiat 125p manual available for free PDF download: Repair Manual
Polski Fiat 125p Repair Manual (350 pages)
Brand:
Polski Fiat
| Category:
Automobile
| Size: 16 MB
Table of Contents
Contents
3
General Data
5
Leading Dimensions of 125P Vehicle
5
Fuels and Lubricants
6
Engine Specification
6
Vehicle Specification
6
Recommendations for Run-In Period
6
FIAT Engine Oil Brands
7
Index of Fuels, Lubricants and Fluids by FIAT
7
FIAT Lubricants Characteristic
7
Comparison of Designation of Lubricants and Fluids According to FIAT Standards with those According to International SAE Standards
7
Table of Equivalents for Fuels, Lubricants and Fluids
8
Fuels, Lubricants Recommended by CPN (Polish Make) for POLSKI FIAT 125P Car
9
Vehicle Identification Data
10
Servicing Directives
10
Engine Type and Serial Number Stamped on the Engine Block at the Side of the Alternator Near the Water Pump
10
Arrangement of Type and Serial Number of Chassis and of the Identification Plate
10
Directives for Vehicle Lifting and Towing
11
Placing the Hydraulic Lifting Jack While Raising the Vehicle Front Part
11
Placing the Hydraulic Lifting Jack While Raising the Rear Vehicle Part
12
Engine
13
Cross-Section of the Engine, through the Connecting Rod, Piston, Valves, Oil Pump and Distributor Drive
13
Component Parts
14
L.H. Side View of Complete Engine
14
R.H. Side View of Complete Engine
14
Typical Engine Faults
15
Front View of Complete Engine
15
Engine Stripping and Re-Assembly
21
Engine Dismantling off the Vehicle
21
Engine Compartment View
22
Engine Compartment Fragment
22
Engine Compartment Fragment View: Starter Motor Fixing
22
Flexible Joint Coupling Gearbox with Propeller Shaft
22
Fixing of Hydraulic Cylinder of Clutch Control to Clutch Housing
23
Removing Engine out of Engine Compartment with the Use of a Hoist and A.60537 Engine Lifting Device
23
Engine Stripping
24
Engine Fixing in Swivel Stand Arr.22204 with Securing Clamps
24
Complete Clutch Removal
24
Cooling, Fuel Supply and Exhaust Systems Elements
25
Ignition Distributor Dismantling
25
Screwing off the Oil Pressure Sensor
25
Detaching Water Hose off Thermostat Housing
25
Cylinder Head, Valve Rockers, Tappets
26
Detaching Thermostat Housing off Cylinder Head
26
Dismantling Breather off Engine Block
26
Unscrewing Nuts off Studs Securing Exhaust Manifold to Cylinder Head
26
Centrifugal Oil Filter
27
Unscrewing Valve Rocker Assembly Complete with Brackets and Shafts, off Cylinder Head
27
Unscrewing Cylinder Head Studs
27
Dismantling Valve Rocker Assembly Complete with Brackets and Shafts, off Cylinder Head Studs
27
Oil Sump, Timing Gears, Flywheel, Oil Pump
28
Dismantling Centrifugal Oil Filter Cover
28
Unscrewing Bolt off Centrifugal Oil Filter Cover
28
Arresting Crankshaft in Position
28
Crankshaft, Connecting Rods, Pistons, Camshaft
29
Unscrewing Timing Chain Bolt off Camshaft
29
Pulling Chain Pulley off Crankshaft
29
Flywheel Dismantling
29
Engine Re-Assembling
30
Rear Engine Block Cover Dismantling
30
Unscrewing Main Bearing Cap Bolts
30
Unscrewing Camshaft Locating Bush Bolts
30
Tightening Main Bearing Caps with Dynamometric Spanner, Using 10.5 Kgm Torque
31
Tightening Bolts Securing Flywheel to Crankshaft with Dynamometric Spanner, Using 8 Kgm Torque
31
Re-Fitting Oil Pump Together with Supply Pipe, into the Front Main Bearing Cap Inside Engine Block
31
Tightening Chain Sprocket of Camshaft with Dynamometric Spanner Using 5 Kgm Torque
32
Tightening Cylinder Head Bolts with Dynamometric Spanner Using 9 Kgm Torque
32
Tightening Nuts on Studs of Valve Rocker Shaft Brackets with Dynamometric Spanner Using 1.9 Kgm Torque
32
Centrifugal Oil Filter Hub
33
Tightening Bolts Od Centrifugal Oil Filter Hub
33
Tightening Bolts of Centrifugal Oil Filter Cover
33
Fuel Pump Securing
34
By-Pass Oil Filter Fitting
34
Nuts Securing Exhaust Manifold to Cylinder Head Studs
34
Ignition Advance Angle Check
35
Screwing Alternator Onto Engine Block
35
Replacing Engine in Vehicle
36
Engine Complete with Clutch and Gearbox, L.H. Side View
36
Engine Complete with Clutch and Gearbox, R.H. Side View
36
Engine Mounting Pad Fixing
37
Clutch Disc Hub Hole Positioning
37
Re-Fitting Gearbox Inside Vehicle
38
Engine Block Check and Inspection
39
Cylinder Bore Check with Inside Micrometer
39
Cylinder Bore Diameter Measurement Method
39
Engine Blcok-To-Cylinder Head Mating Surface Check
40
Cylinder Bore Diameters and Corresponding Piston Diameters
40
Spot for Stamping Letter Marks to Denote Selection Groups of Cylinder Bore - on Engine Block
40
Engine Block Holes and Surfaces Repair
41
Camshaft Bearing Seats and Tappet Guideways Check
41
Cylinder Bore Honing
41
Cylinder Hole Boring
41
Cylinder Bore Positioning for Machining
42
Measurement of Protrusion of Cutting Tool, with the Use of a Micrometric Gauge Fitted Device
42
Cylinder Re-Boring Operation View
42
Cylinder Liner Fitting
43
Inner and Outer Diameters of Cylinder Liners of a 116C076/56 Engine Prior to and Following Force-Fitting Inside the Engine Block
43
Engine Block-To-Cylinder Head Mating Surface Grinding and Tappet Guideways Reaming
44
Leading Engine Block Dimensions
44
Reaming Tappet Guide Inside Engine Block with A.90308 Reamer
44
Pistons, Gudgeon Pins and Piston Rings
45
Autothermic Type Pistons, Gudgeon Pins and Piston Rings Check and Inspection
45
Shape Difference between Piston Crowns of 116C.076/56 and 115C.076/52 Engines
45
Standard Sizes of Pistons, Rings and Piston Pins in a 115C.076/52 Engine
45
Piston-To-Cylinder Bearing Surface Clearance Check
46
Piston Rings Fit Inside Ring Grooves
46
116C.076/56 and 115C.076/52 Engine Cylinder Bore and Piston Standard Dimensions
46
Checking Piston Ring Clearance Inside Groove
46
Fit between Gudgeon Pin Hole - Gudgeon Pin-Small End Bush
47
Checking the Gudgeon Pin Clearance Inside Piston Hub
47
Checking Clearance Inside Compression Ring Joint by Means of a Gap Gauge
47
Piston Weight Check
48
Replacement and Fitting of Autothermic Pistons, Gudgeon Pins and Piston Rings
48
Piston Ring Ends Grinding and Fitting Rings over Pistons
48
Piston Weight Check on Two-Pan Tangent Scales
48
Piston Hub Reaming
49
Selecting Pistons to Match Connecting Rods
49
Piston Ring Ends Grinding in a Grinding Machine
49
Fitting Piston Rings over Piston with A.60183 Device
49
Fitting Piston-Connecting Rod Assembly Group into Cylinder Bore
50
Fitting Circlips Securing Piston Pin with A.60303 Device
50
Clearances Within Assembly Groups Piston-Cylinder-Gudgeon Pin-Piston Ring in 116C.076/56 and 115C.076/52 Engines
50
DSM Pistons
51
Cylinder Bore Diameters and Corresponding DSM Piston Diameters
51
Outer View of Pistons
51
Piston Rings Fit Inside Piston Grooves
52
Piston Weight Groups Markings
52
Fitting a Piston-Connecting Rod Assembly (with Standard Dimensions) into a Cylinder Bore
52
Connecting Rods, Big End Bearing Shells, Small End Bearing Bushes
53
Fit Within Assemblies: Piston Hub Hole-Gudgeon Pin-Small End Bearing Bush
53
Wear Check and Inspection of Parts
53
Small End Bearing Bush and Connecting Rod Weight Check
54
Connecting Rod Hole Axis Parallelity Check
55
Bearing Shells Replacement
55
Crankshaft Journal Diameters
55
Small End Bearing Bush Reaming and Replacement
55
Selection Groups and Dimensions of Small End Bearing Bush and of Gudgeon Pins
56
Dimensions of Small End Hole and Bearing Bush
56
Small End Bush Fitting and Removal
56
Small End Bush Oil Groove Milling Diagram
56
Crankshaft, Main Bearing Shells
57
Shank Straightening and Connecting Rod Marking
57
Re-Assembling Connecting Rods with Pistons and Fitting into Cylinder Bore
57
Wear Check and Inspection
58
Crankshaft and Bearing Shells Check
58
Crankshaft with Flywheel
58
Cross-Section of 115C.076/52 Engine through Crankshaft
59
Standard Dimensions of Crankshaft Journals and Bearing Bushes
60
Measurement of Diameter of Main Crankshaft Journal by Means of a Micrometer Screw
60
Measurement of Diameter of a Crankpin by Means of a Micrometer
60
Checking the Clearance between the Crankshaft Journals, and Bearing Shells
61
Thickness of Crankshaft Main Bearing Half-Shells
61
Crankshaft Axial Play Check
62
Thickness of Standard and Oversize Thrust Half-Rings (in MM)
62
Crankshaft Balance and Co-Axiality of Journals and Crankpins Check
63
Flywheel and Gear Ring Check
64
Checking the Leak Stoppers of Crankshaft, Disc, and the Sealing Ring
64
Crankshaft Repair
65
Clutch Shaft Ball Bearing Check
65
Diameters of Main Bearing Journals
65
Diameters of Crankpins
65
Crankshaft Balancing and Straightening
68
Crankshaft Oil Ducts Cleaning
68
Flywheel Gear Ring and Clutch Shaft Ball Bearing Replacement
68
Cylinder Head Dismantling and Fitting
69
Dismantling the Cylinder Head out of the Engine
69
Cylinder Head Stripping and Cleaning
69
Cylinder Head Re-Assembling
70
Check and Inspection of the Cylinder Head, Valves, Valve Seats and Springs
71
Checking the Mating Surface between the Cylinder Head and the Engine Block
71
Cylinder Head Tightness Check
71
Valve Fit Inside Guides
71
Valve Springs - Specification Data
72
Valve Springs Check
73
Cylinder Head-To-Engine Block Mating Surface Honing
73
Valve Guide Replacement
73
Valve Seats Grinding Inside Cylinder Head
74
Valve Grinding and Tightness Check
76
Camshaft, Camshaft Bearing Bushes
77
Tightening the Cylinder Head on the Engine Block
77
Check and Inspection of Camshaft, Bearing Bushes, and Valve Timing Check
78
Bearing Bush Check
80
Camshaft Bearing Bush Fit Inside Engine Block Seats
80
Camshaft Journal Fit Inside Bearing Bushes
80
Valve Gear Timing Check
80
Camshaft Bearing Bushes Replacement
81
Check and Inspection of the Individual Elements
82
Tappets and Tappet Rods Check
82
Valve and Mating Parts
82
Tappets, Tappet Seats Diameters and Fitting Clearances
83
Valve Rockers and Valve Rocker Shafts Check
83
Exhaust Valve Rocker
84
Valve Rockers
84
Valve Rocker Shafts and Brackets
84
Valve Rocker Assy. Re-Assembling
85
Valve Clearance Setting
86
Valve Rocker Assembly Component Parts
86
Valve Rockers and Rocker Shaft Brackets Assembly
86
Fitting Clearances in Valve Gear Unions
87
Valve Gear Timing
87
Dimensions, Tolerances, Fits of the Individual Engine Elements
88
Connecting Rods, Big End Bearings, Small End Bushes
88
Testing Procedure and Evaluation Cryteria
93
Engine at Testing Stand
93
Engine Check Following Stand Test
94
Requirements for Dynamometric Stand Test of 116C.076/56 and 115C.076/52 Engines
94
Engine Lubrication System
95
Camshaft Drive Chain Sprocket
95
Big End Bearing Cap
95
Oil Pump Check and Repair
96
Oil Pump Stripping
96
Camshaft Front Bush
96
Oil Pump Cleaning and Inspection
97
Fitting Clearances and Boundary Wear of Oil Pump Elements
98
Cleaning and Check of Oil Pressure Control Valve Accommodated Inside the Oil Pump Cover
98
Leading Dimensions of Oil Pump Component Parts
99
Cross-Section through the Oil Pressure Contro Valve
99
Oil Pressure Control Valve - Exploded View
99
Oil Pump Re-Assembling
100
Centrifugal Oil Filter Inspection and Servicing
100
Oil Filter Stripping, Cleaning and Inspection
101
Filter Re-Assembling
101
Filter Inspection and Replacement
101
Component Parts of Centrifugal Oil Filter
101
Oil Pressure Sensor Inspection
102
Cross Section through By-Pass Oil Filter Fixing (Seat)
102
By-Pass Oil Filter Unscrewing
102
Engine Block with Seats for Fixing the Oil Dipstick, By-Pass Oil Filter and Engine Breather Tube
102
Engine Cooling System
103
Oil Pressure Sensor Inside Engine Block
103
Water Pump Inspection and Check
104
Water Pump Stripping
104
Water Pump Cleaning and Inspection
104
Water Pump Re-Assembling
104
Water Pump Parts Fitting
105
Components Parts of Water Pump
105
Dismantling Fan V-Belt Pulley Hub off Pump Shaft with Bearing
105
Radiator Inspection and Repair
107
Radiator Faults Detection
107
Radiator Dismantling
107
Radiator Inspection and Check
107
Ventilation Fan Check, Repair and Setting
108
Ventilation Fan Faults and Removal Thereof
110
Replacement of V-Belt Pulley Complete with Electromagnet
110
Fuel Supply System
111
Setting the Tensioning of V-Belt for the Drive of Ventilation Fan, Water Pump and Alternator
111
Air Cleaner Check and Servicing
112
Dismantling the Air Cleaner off the Engine
112
Air Cleaner Filtering Element Cleaning and Replacement
112
Inspection, Repair, and Setting of Fuel Pump
113
Component Parts of Air Cleaner
113
Fuel Pump, Complete
113
Fuel Pump Head, Complete
113
Defect Location
114
Fuel Pump Stripping
114
Component Parts of Fuel Pump
114
Fuel Tank Inspection and Servicing
115
Cleaning and Inspection
115
Replacing Fuel Pump on Engine Block and Setting
115
Pushrod Positioning Inside Engine Block
115
Arrangement of Mating Elements of 34 DCHD1-13 WEBER Carburetor During Normal Engine Performance
116
Carburetor Design and Functioning
117
Design Explanation
117
Functioning Explanation
118
Carburetor Check and Servicing
120
Carburetor Dismantling
120
Throttle Component Parts Check and Inspection
120
Carburetor Servicing
121
WEBER Type 34DCHD1-13 and 34DCHD-12 Carburetor Tuning Data
122
Typical Carburetor Faults and Trouble Shooting Procedures
123
Power Transmission
125
Clutch
125
Typical Clutch Faults
125
Clutch Characteristic and Setting Data
125
Clutch Assembly
126
Typical Faults of Clutch and Hydraulic Control System and Trouble Shooting Procedures
127
Clutch Component Parts
127
Clutch Servicing, Check and Repair
129
Dismantling, Replacing and Stripping
129
Check and Repair of Clutch Elements
129
Clutch Hold-Down Spring Characteristic and Data
130
Clutch Disc
130
Partial Cross-Section through Clutch Assembly, Flywheel and Rear Crankshaft End
130
Clutch Re-Assembling and Setting
131
Servicing, Repair and Re-Setting of Hydraulic Clutch Control Mechanism
132
Clutch Pump and Cylinder Dismantling and Replacement
133
Hydraulic System Elements Stripping, Repair and Re-Assembling
134
Clutch Control Hydraulic System Air Bleeding
134
Gearbox
135
Clutch Pedal Free Travel Re-Setting
135
Typical Gearbox Faults
139
Gearbox Transmission Ratios
139
Typical Gearbox Faults and Trouble Shooting Procedures
139
Gearbox Checks, Inspection and Repair
140
Gearbox Dismantling out of the Vehicle
140
Gearbox Stripping at a Stand
140
Gearbox Inspection and Repair
144
Gearbox Re-Assembling in a Stand
147
Gearbox Replacing into the Vehicle
151
Propeller Shaft with Joints
152
Outer Gear Change Mechanism Inspection, Repair and Setting
152
Gearbox Characteristic and Data
152
Propeller Shafts with Front Universal Joint and Centre Flexible Support
153
Cross-Section through Propeller Shaft Flexible Support
153
Typical Faults of Propellers Shafts and Joints
154
Propeller Shaft Inspection and Repair
154
Propeller Shaft Dismantling
154
Propeller Shaft and Joints Characteristic and Data
154
Typical Faults of Propeller Shafts and Repair Procedures
155
Propeller Shaft Run-Out Check
155
General Inspection and Balance Check
156
Propeller Shaft Flexible Joint Inspection
157
Propeller Shafts Re-Assembling
157
Propeller Shaft Flexible Support Check and Inspection
158
Flexible Support Removing off Vehicle
158
Flexible Support Stripping, Check and Re-Assembling
158
Rear Axle
159
Cross-Piece Joints Inspection and Repair
159
Universal Joint - Stripped into Component Parts
159
Typical Rear Axle Faults
160
Final Drive and Differential Mechanism
160
Rear Axle - Cross-Section through Differential Mechanism, Final Drive Assy, and L.H. Side Road Wheel
160
Rear Axle Characteristic and Data
161
Identification of Rear Axle Faults and Trouble Shooting Procedures
161
Rear Axle Stripping Down, Check and Re-Assembling
162
Rear Axle Dismantling out of Vehicle
162
Rear Axle Stripping down
163
Final Drive Housing Check
164
Rear Axle Re-Assembling
166
Rear Axle Re-Fitting
166
Axle-Shafts Check and Inspection
167
Axle-Shafts Dismantling
167
Axle-Shaft Inspection and Repair
167
Stripping down
167
Final Drive and Differential Mechanism Check, Repair and Setting
169
Axle-Shaft Fitting-In
169
Determination of Excessive Noise Level
169
Differential Mechanism and Final Drive Dismantling
170
Differential Mechanism and Final Drive Fitting-In
170
Final Drive and Differential Mechanism Stripping down
171
Check and Repair of Final Drive and Differential Mechanism Component Parts
174
Final Drive and Differential Mechanism Re-Assembling and Setting
174
Differential Mechanism Housing Re-Assembly
174
Thickness Selection Procedure Covering Thrust Ring for Rear Taper Roller Bearing of Driving Shaft
177
Driving Shaft Bearings Tensioning Setting
179
Fitting Differential Mechanism Inside Final Drive Housing
180
Final Drive Gear Teeth Meshing Check
182
Steering System Design
185
Steering System Characteristic and Data
185
Typical Steering System Faults
187
Steering System with Steering Wheel
187
Typical Faults of Steering System and Trouble-Shooting Procedures
188
Steering System Check, Repair and Setting
189
Steering Gear Dismantling and Re-Fitting
189
Dismantling Steering Gear off the Vehicle
189
Steering Shafts Stripping and Re-Assembling
190
Steering Shafts Re-Assembling
190
Re-Fitting the Steering System Inside the Vehicle
190
Steering Gear Stripping
191
Steering Gear Check and Repair
192
Steering Gear Re-Assembling and Setting
193
Steering Rods Dismantling, Check and Repair
196
Intermediate Lever Bracket Dismantling, Check and Repair
197
Ball Joints Check and Servicing
198
Suspension System
199
Front Suspension Unit
199
Typical Front Suspension Unit Faults
199
Front Suspension Unit Specification
199
Typical Front Suspension Faults and Trouble Shooting Procedures
200
Front Suspension Unit Check and Repair
201
Dismantling Front Suspension Unit out of Vehicle
201
Wishbone Assembly Dismantling
204
Suspension System Elements Inspection
205
Coil Spring Characteristic
208
Wishbone Assembly Re-Assembling
209
Wheel Hub Play Check
211
Re-Fitting the Front Suspension Unit Inside the Vehicle
212
Front Wheels Alignment Check and Setting
213
Castor Angle
215
Wheel Camber
216
Front Wheels Toe-In
217
Rear Suspension Unit
218
Typical Rear Suspension Faults
218
Rear Suspension Characteristic and Data
218
Typical Rear Suspension Faults and Trouble Shooting Procedures
219
Rear Suspension Unit Overview
220
Rear Suspension Dismantling, Check and Repair
221
Rear Suspension Dismantling off the Vehicle
221
Rear Suspension Unit Inspection and Repair
222
Data for Semi-Elliptic Leaf Springs Check
223
Rear Suspension Re-Assembling and Re-Fitting into the Vehicle
223
Component Parts of Rear Suspension Unit
224
Shock Absorbers
225
Arresting Silent Block Bushes in Position
225
Shock Absorber Specification
226
Typical Shock Absorber Faults
227
Shock Absorbers Dismantling, Stripping and Repair
227
Dismantling Shock Absorber out of the Vehicle
227
Typical Shock Absorber Faults and Trouble Shooting Procedures
227
Shock Absorbers Stripping down and Repair
228
Damping Characteristic Check, and Shock Absorber Re-Fitting
229
Diagram Evaluation
229
Brake System
231
Brake System Design
231
Hydraulic Brake System
231
Typical Hydraulic Brake System Faults
232
Brake System Specifications
232
Typical Brake System Faults and Trouble Shooting Procedures
233
Master-Vac Brake Servo Unit Design, Functioning and Setting
234
Hydraulic Brake System Elements Repair
239
Brake Master Cylinder Dismantling, Stripping, Repair and Re-Assembling
239
Replacement of Front and Rear Brake Friction Plates
240
Check, Stripping and Re-Assembling of Brake Discs
243
Brake Clamps Repair
244
Brake Clamp Stripping
244
Brake Clamps Re-Assembling
245
Self-Acting Device for Clearance Control between Friction Plates and Brake Discs of Rear Road Wheels
245
Hydraulic Brake System Air Bleeding
246
Pipes and Unions Check
246
Rear Wheel Brake Action Corrector Unit
247
Corrector Unit Dismantling out of the Vehicle
249
Corrector Unit Stripping Down, Repair and Re-Assembling
249
Re-Fitting and Setting in the Vehicle
250
Hand Brake
251
Corrector Unit Check in the Vehicle
251
Brake and Clutch Pedal Bracket
252
Hand Brake Setting
252
Wheels and Tyres
255
Design Description
255
Typical Faults of Road Wheels and Tyres
255
Wheel Balancing
255
Typical Faults of Road Wheels and Tyres and Trouble Shooting Procedures
256
Front Road Wheels Static Balancing
257
Front Road Wheels Dynamic Balancing
258
Wheel Cross-Change
260
Electrical Equipment
261
6SC45 Storage Battery Specification
261
Storage Battery Check and Preventive Maintenance
261
Specific Gravity of Electrolyte Depending on the State of Charging of Storage Battery
262
Abnormal Storage Battery Discharge Causes
263
Storage Battery Charging from External Sources
263
Charging Circuit
264
Typical Charging Circuit Faults
264
Alternator Check, Repair and Setting
264
Alternator
264
Typical Charging Circuit Faults and Trouble Shooting Procedures
265
A12M-124/12/42 Alternator Cross-Sections
266
Alternator Diodes Check at a Stand
267
Re-Fitting Diodes Earmarked for Spare Parts
268
Arrangement of Diodes Inside Bearing Disc
269
Charging Installation Wiring Diagram
269
Voltage Regulator Check and Repair
270
Voltage Check
270
Standard and Setting Values for Type RC 2/12B Voltage Regulator
270
Voltage Control
271
Causes of Voltage Regulator Faults
271
Check and Inspection of Charging Pilot Lamp Relay
272
Voltage Regulator Repair
272
Auxiliary Data for Charging Signaling Relay Check
273
Characteristic of Elements of Charging Circuit
273
Starter Motor
274
Typical Starter Motor Faults
274
Starter Motor Check
275
Typical Starter Motor Faults and Trouble Shooting Procedures
275
Starter Motor Wiring Diagram
275
Starter Motor Repair
277
Starter Motor Stripping
277
Ignition Circuit
278
Starter Motor Specification and Standard Data
278
Starter Motor Re-Assembling
278
Typical Ignition Circuit Faults
279
Ignition Circuit Elements Specification Data
279
Typical Faults of Ignition Circuit and Trouble Shooting
280
Ignition Distributor Check
280
Stand Tests
282
Ignition Timing
283
Ignition Coil Check
284
Spark Plug Check and Servicing
285
Spark Plugs Cleaning
285
Test at a Stand
285
Vehicle Illumination Characteristic
286
Basic Data for Electric Test and for Spark Plugs Check
286
Outer Lights Servicing
287
Headlamps
287
Manual Traffic (Anti-Dazzle) Lights Corrector Unit
288
Interior Illumination Lamps Servicing
289
Auxiliary Illumination Lights Servicing
289
Instruments and Controls
290
Ignition and Instruments Master Switch Check and Inspection
291
Instrument Cluster
291
Ignition Master Switch with Theft Protecting Unit and Starter Motor Actuating Switch
291
Check and Repair of Windscreen Wipers, Windscreen Sprinkler and Horns
292
Heating and Ventilating System
294
Electrical Equipment Characteristic and Data
294
Checking and Repairing the Heating-And-Ventilating System
296
Ventilation During the Hot Weather
296
Heating During the Cold Weather
296
Disassembling the Device into Components
297
Blower Motor
297
Heater Valve
297
Intake Cold Air Flap
297
Electrical Equipment Melting Fuses
298
Technical Check of Assemblies
298
Bodywork Component Parts
299
Vehicle - L.H. Side Front View
299
Vehicle - Front View
300
Safety Belts Anchoring
301
Vehicle - L.H. Rear Side View
301
Bodyworks Elements Check and Repair
302
Front Doors Dismantling
302
Front Doors Re-Assembling
302
Rear Doors Dismantling and Re-Assembling
305
Doors Setting
305
Engine Bonnet and Luggage Compartment Lid
306
Window Panes
307
Bumpers - the Front and the Rear Ones
308
Instrument Panel Cover Plate
308
Seats
308
Interior Upholstering
309
Inner Upholstering
309
Front and Central Door Post Upholstering
310
Repair of a Bodywork Damaged Due to a Crash
311
Positioning (Alignment)
311
Integral Bodywork Frame
311
Front Bodywork Part Bottom Check
311
Bodywork Preventive Maintenance
312
Tightness Check
312
Bodywork Bottom Check with the Use of A.74170 Master Templet
312
Rear Bodywork Bottom Part Check with the Use of A.74140 Templet
312
Arrangement of Leading Points of Securing Suspension and Steering System Elements Inside Bodywork
313
Servicing
319
Directives for Lubrication and Preventive Maintenance
319
Servicing Standards
319
Bolts and Nuts Tightening Torque Values
320
Leading Threaded Unions Tightening Torque Values
320
Special Purpose Repair-And-Servicing Equipment
323
Information Concerning Changes
326
Polski Fiat 125P Estate Car
327
General Specification Data
327
Leading Dimensions of 125P Estate Car
327
Specification and Repair Data for Estate Car as Differing in Design from Passenger Car
328
Estate Car Specification
328
Propeller Shafts Dismantling
329
Propeller Shafts Check and Balancing
329
Characteristic and Specification Data
329
Propeller Shaft Flexible Support
331
Fitting Propeller Shafts Inside Car
331
Front Suspension
332
Rear Suspension
332
Estate Car Electrical Equipment
333
Shock Absorber Characteristic and Specification Data
333
Diagram Showing Differences in Estate Car Wiring in Relation to Passenger Car
334
Bodywork
335
Estate Car - View of L.H. Rear Side
335
Supplement
337
Rear Axle Technical Data
338
Rear Axle Tightening Torques of Bolts and Nuts
339
List of Special Tools
340
Checking of Rear Axle Housing
341
Rear Axle Housing and Half-Shafts
342
Final Drive and Differential Carrier
343
Final Drive and Differential Unit
344
Adjusting the Final Drive on Vehicle
348
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